Question 5.3: A combined-cycle power plant with a power output PCC of 520 ......

A combined-cycle power plant with a power output P_{CC} of 520 MW consists of a gas turbine, HRSG, and steam turbine. The gas turbine efficiency is 0.4 and that of steam turbine is 0.35. Compare two cases: (i) There is no supplementary firing and (ii) 28% of the gas turbine fuel demand is burned in a supplementary firing of the HRSG. The fuel in gas turbine combustor and supplementary firing is fuel oil with a heating value (HV) of 42.5 MJ/kg.
Calculate for both cases: (i) the plant overall efficiency, (ii) the plant heat rate, (iii) the power of gas turbine and steam turbine, and (iv) the plant fuel rate.

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I. Combined-cycle power plant without supplementary firing
1. Overall efficiency of the combined-cycle power plant

\eta_{C C}=\eta_{GT}+\eta_{ST}\left({1-\eta_{GT}}\right)=0.4+0.35(1-0.4)=0.61

2. Heat rate of the power plant

\mathrm{HR}=3600/\eta_{\mathrm{CC}}=3600/0.61=5901.6\ \mathrm{kJ/kW}\,\mathrm{h}

3. Rate of heat addition in the gas turbine combustor

Q_{GT}=P_{C C}/\eta_{C C}=520/0.61=852.5\;\mathrm{MJ/s}

4. Fuel rate of the power plant

m_{f}=Q_{GT}/\mathrm{HV}=852.5~\mathrm{MJ}/s/42.5~\mathrm{MJ}/\mathrm{Kg}=20.06~\mathrm{kg/s}

5. Power output of gas turbine and steam turbine, respectively, and their shares in P_{CC}

P_{\mathrm{GT}}=Q_{\mathrm{GT}}\;\eta_{\mathrm{GT}}=852.5\times0.4=341\;\mathrm{MW},\;that is, 65.6{\mathrm{\%}}\ {\mathrm{of}}\ P_{\mathrm{CC}}

 

P_{\mathrm{ST}}=P_{\mathrm{CC}}-P_{\mathrm{GT}}=520-341=179\mathrm{~MW}, that is, 34.4{\mathrm{\%}}\ {\mathrm{of}\,}P_{\mathrm{CC}}

II. Combined-cycle power plant with an supplementary firing
1. Overall efficiency of the combined-cycle power plant

\mathbf{h}_{\mathrm{CC}}=[\mathbf{h}_{\mathrm{GT}}+\mathbf{h}_{\mathrm{ST}}(1-\mathbf{h}_{\mathrm{GT}}+f_{\mathrm{SF}})]/(1+f_{\mathrm{SF}})

 

\mathbf{h}_{\mathrm{{CC}}}=[0.4+0.35\times(1-0.4+0.28)]/(1+0.28)=0.553

2. Heat rate of the combined-cycle power plant

\mathrm{H R}=3600/\eta_{\mathrm{C C}}=3600/0.553=6510\,\mathrm{kJ/kW\,h}

3. Total rate of heat addition in gas turbine combustor and supplementary firing

Q_{\mathrm{in}}=Q_{\mathrm{GT}}+Q_{\mathrm{SF}}=P_{\mathrm{CC}}/\eta_{\mathrm{CC}}=520/0.553=940.3\ \mathrm{MJ/s}

4. Plant fuel rate (total)

m_\mathrm{f}=Q_\mathrm{i n}/ \mathrm{HV}=940.3~\mathrm{MJ/s}/42.5\,\mathrm{MJ/kg}=22.13~\mathrm{kg/s}

5. Rate of heat addition in gas turbine combustor

Q_{\mathrm{GT}}=Q_{\mathrm{in}}/(1+\ {f}_{\mathrm{SF}})=940.3/(1+0.28)=734.6~\mathrm{MJ/s}

6. Power output of gas turbine and steam turbine, respectively, and their shares in P_{CC}

P_{\mathrm{GT}}=Q_{\mathrm{GT}}\;\eta_{\mathrm{GT}}=734.6\times0.4=293.9\;\mathrm{MW}\;\mathrm{or}\;56.5\%\,\mathrm{of}\;P_{\mathrm{CC}}

 

P_{\mathrm{ST}}=P_{\mathrm{CC}}-P_{\mathrm{GT}}=520-293.9=226.1~\mathrm{M W}~\mathrm{or~}43.5\%\,\mathrm{of}~P_{\mathrm{CC}}

Thus, in comparison with the combined-cycle without supplementary firing, the combined-cycle power plant with supplementary firing has a lower efficiency and thus a higher heat rate.

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