Question 11.39: The tubular shaft has an inner diameter of 15 mm . Determine...

The tubular shaft has an inner diameter of 15 mm . Determine to the nearest millimeter its minimum outer diameter if it is subjected to the gear loading. The bearings at A and B exert force components only in the y and z directions on the shaft. Use an allowable shear stress of T_{\text {allow }}=70 \mathrm{MPa}, and base the design on the maximumshear-stress theory of failure.

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I=\frac{\pi}{4}\left(c^{4}-0.0075^{4}\right)  and  J=\frac{\pi}{2}\left(c^{4}-0.0075^{4}\right)

 

T_{\text {allow }}=\sqrt{\left(\frac{\sigma_{x}-\sigma_{y}}{2}\right)^{2}+\tau_{x y}^{2}}

 

\tau_{\text {allow }}=\sqrt{\left(\frac{M c}{2 l}\right)^{2}+\left(\frac{T c}{J}\right)^{2}}

 

\tau_{\text {allow }}^{2}=\frac{M^{2} c^{2}}{4 I^{2}}+\frac{T^{2} c^{2}}{J^{2}}

 

\tau_{\text {allow }}^{2}\left(\frac{c^{4}-0.0075^{4}}{c}\right)^{2}=\frac{4 M^{2}}{\pi^{2}}+\frac{4 T^{2}}{\pi^{2}}

 

\frac{c^{4}-0.0075^{4}}{c}=\frac{2}{\pi \tau_{\text {allow }}} \sqrt{M^{2}+T^{2}}

 

\frac{c^{4}-0.0075^{4}}{c}=\frac{2}{\pi(70)\left(10^{6}\right)} \sqrt{75^{2}+50^{2}}

 

c^{4}-0.0075^{4}=0.8198\left(10^{-6}\right) c

 

Solving, c = 0.0103976 m

d = 2 c=0.0207952 m = 20.8  mm

Use d = 21  mm

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