Question 5.6: A steel ship deck plate is 30 mm thick and 12 m wide. It is ...

A steel ship deck plate is 30 mm thick and 12 m wide. It is loaded with a nominal uniaxial tensile stress of 50 MPa. It is operated below its ductile-to-brittle transition temperature with K_{Ic} equal to 28.3 MPa. If a 65-mm-long central transverse crack is present, estimate the tensile stress at which catastrophic failure will occur. Compare this stress with the yield strength of 240 MPa for this steel.

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For Fig. 5–25, with d = b, 2a = 65 mm and 2b = 12 m, so that d/b = 1 and a/d = 65/12(10^{3}) = 0.00542. Since a/d is so small, β = 1, so that

K_{I} = σ\sqrt {πa} = 50 \sqrt {π(32.5 × 10^{−3})} = 16.0 MPa \sqrt {m}

From Eq. (5–38),

n =\frac {K_{Ic}}{K_{I}}                  (5–38)

n =\frac {K_{Ic}}{K_{I}}=\frac {28.3}{16.0} = 1.77

The stress at which catastrophic failure occurs is

σ_{c}=\frac {K_{Ic}}{K_{I}} σ=\frac {28.3}{16.0}(50)=88.4   MPa

The yield strength is 240 MPa, and catastrophic failure occurs at 88.4/240 = 0.37, or at 37 percent of yield. The factor of safety in this circumstance is K_{Ic}/K_{I} = 28.3/16 = 1.77 and not 240/50 = 4.8.

5.25

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