A gearbox is needed to provide a 30:1 (± 1 percent) increase in speed, while minimizing the overall gearbox size. Specify appropriate teeth numbers.
A gearbox is needed to provide a 30:1 (± 1 percent) increase in speed, while minimizing the overall gearbox size. Specify appropriate teeth numbers.
Since the ratio is greater than 10:1, but less than 100:1, a two-stage compound gear train, such as in Figure 13–28, is needed. The portion to be accomplished in each stage is \sqrt{30} = 5.4772. For this ratio, assuming a typical 20° pressure angle, the minimum number of teeth to avoid interference is 16, according to Eq. (13–11). The number of teeth necessary for the mating gears is
N_{P} =\frac {2k}{(1 + 2m) sin^{2} \phi}\left( m +\sqrt {m^{2} + (1 + 2m) sin^{2} \phi} \right) (13.11)
16\sqrt{30} = 87.64 \dot{=} 88
From Eq. (13–30), the overall train value is
e =\frac {product of driving tooth numbers}{product of driven tooth numbers} (13.30)
e = (88/16)(88/16) = 30.25
This is within the 1 percent tolerance. If a closer tolerance is desired, then increase the pinion size to the next integer and try again.