Question 17.5: Select drive components for a 2:1 reduction, 90-hp input at ...

Select drive components for a 2:1 reduction, 90-hp input at 300 rev/min, moderate shock, an abnormally long 18-hour day, poor lubrication, cold temperatures, dirty surroundings, short drive C/p = 25.

The Blue Check Mark means that this solution has been answered and checked by an expert. This guarantees that the final answer is accurate.
Learn more on how we answer questions.

Function: H_{nom} = 90  hp, n_{1} = 300 rev/min, C/p = 25, K_{s} = 1.3
Design factor: n_{d} = 1.5

Sprocket teeth: N_{1} = 17  teeth, N_{2} = 34  teeth, K_{1} = 1, K_{2} = 1, 1.7, 2.5, 3.3 Chain number of strands:

H_{tab} =\frac{n_{d}K_{s}H_{nom}}{K_{1}K_{2}}=\frac{1.5(1.3)90}{(1)K_{2}}=\frac{176}{K_{2}}

Form a table:

Lubrication  Type Chain Number (Table 17–19) 176/K2 (Table 17–23) Number of Strands
C′ 200 176/1 = 176 1
C 160 176/1.7 = 104 2
B 140 176/2.5 = 70.4 3
B 140 176/3.3 = 53.3 4

 

Table 17–19
Dimensions of American Standard Roller Chains—Single Strand Source: Compiled from ANSI B29.1-1975.

Multiple-Strand Spacing,

in (mm)

Roller Diameter,

in (mm)

Average Weight,

lbf/ft

(N/m)

Minimum Tensile  Strength,

lbf (N)

Width,

in (mm)

Pitch,

in (mm)

ANSI Chain Number
0.252 0.130 0.09 780 0.125 0.250 25
(6.40) (3.30) (1.31) (3 470) (3.18) (6.35)
0.399 0.200 0.21 1 760 0.188 0.375 35
(10.13) (5.08) (3.06) (7 830) (4.76) (9.52)
__ 0.306 0.25 1 500 0.25 0.500 41
__ (7.77) (3.65) (6 670) (6.35) (12.70)
0.566 0.312 0.42 3 130 0.312 0.500 40
(14.38) (7.92) (6.13) (13 920) (7.94) (12.70)
0.713 0.400 0.69 4 880 0.375 0.625 50
(18.11) (10.16) (10.1) (21 700) (9.52) (15.88)
0.897 0.469 1.00 7 030 0.500 0.750 60
(22.78) (11.91) (14.6) 31 300) (12.7) (19.05)
1.153 0.625 1.71 2 500 0.625 1.000 80
(29.29) (15.87) (25.0) (55 600) (15.88) (25.40)
1.409 0.750 2.58 19 500 0.750 1.250 100
(35.76) (19.05) (37.7) (86 700) (19.05) (31.75)
1.789 0.875 3.87 28 000 1.000 1.500 120
(45.44) (22.22) (56.5) (124 500) (25.40) (38.10)
1.924 1.000 4.95 38 000 1.000 1.750 140
(48.87) (25.40) (72.2) (169 000) (25.40) (44.45)
2.305 1.125 6.61 50 000 1.250 2.000 160
(58.55) (28.57) (96.5) (222 000) (31.75) (50.80)
2.592 1.406 9.06 63 000 1.406 2.250 180
(65.84) (35.71) (132.2) (280 000) (35.71) (57.15)
2.817 1.562 10.96 78 000 1.500 2.500 200
(71.55) (39.67) (159.9) (347 000) (38.10) (63.50)
3.458 1.875 16.4 112 000 1.875 3.00 240
(87.83) (47.62) (239) (498 000) (47.63) (76.70)

 

Table 17–23
Multiple-Strand Factors K_{2}

K_{2} Number of Strands
1.0 1
1.7 2
2.5 3
3.3 4
3.9 5
4.6 6
6.0 8

 

3 strands of number 140 chain (H_{tab} is 72.4 hp).
Number of pitches in the chain:

\frac{L}{p} =\frac{2C}{p} +\frac{N_{1} + N_{2}}{2} + \frac{(N_{2} − N_{1})^{2}}{4π^{2}C/p}
= 2(25) + \frac{17 + 34}{2} +\frac{(34 − 17)^{2}}{4π^{2}(25)} = 75.79 pitches

Use 76 pitches. Then L/p = 76.
Identify the center-to-center distance: From Eqs. (17–35) and (17–36),

A =\frac{N_{1} + N_{2}}{2} − \frac{L}{p}     (17-36)

=\frac{17 + 34}{2} − 76 = −50.5
C =\frac{p}{4} \left[−A + \sqrt{A^{2} − 8\left(\frac{N_{2} − N_{1}}{2π}\right)^{2}}\right]                       (17-35)

=\frac{p}{4} \left[ 50.5 + \sqrt{50.5^{2} − 8 \left(\frac{34 − 17}{2π}\right)^{2}}\right] = 25.104p

For a 140 chain, p = 1.75 in. Thus,

C = 25.104p = 25.104(1.75) = 43.93 in

Lubrication: Type B
Comment: This is operating on the pre-extreme portion of the power, so durability estimates other than 15 000 h are not available. Given the poor operating conditions, life will be much shorter.

Related Answered Questions