Question 4.1: Suppose that a population of 525,477 solid-state devices is ...

Suppose that a population of 525,477 solid-state devices is burned in at elevated temperature, and the number of failed devices are weeded out as a function of time is recorded in the following table. Determine the failure rates, λ(t), at the indicated times.

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Results of the calculations are tabulated.

Time (h) Number failed, f(t) Cumulative failures ,F(t) \lambda(t)(h^{-1}) Number of device hours FITs
1 6253 6253 0.0119 525,477 \times 1 1.19 \times 10^{7}
2 1034 7287 0.00199 519,224 \times 2 9.96 \times 10^{5}
3 617 7904 0.00119 518,190 \times 3 3.97 \times 10^{5}
4 419 8323 0.000810 517,573 \times 4 2.02 \times 10^{5}
5 502 8825 0.000971 517,154 \times 5 1.94 \times 10^{5}
6 401 9226 0.000777 516,652 \times 6 1.29 \times 10^{5}
7 297 9523 0.000577 516,252 \times 7 8.22 \times 10^{4}
8 214 9737 0.000415 515,954 \times 8 5.18 \times 10^{4}
9 206 9943 0.000400 515,740 \times 9 4.44 \times 10^{4}
10 193 10,136 0.000375 515,534 \times 10 3.74 \times 10^{4}

Sample calculation at 5 h using Eqn(4.5) :

\lambda (t)= \frac{F(t + \Delta t)-F(t)}{\Delta t (1-F(t))}=\frac{f(t)}{1-F(t)}=\frac{f(t)}{R(t)}              (4.5)
\lambda (t)=502/525,477 \times (1-8323/525,477)^{-1} =0.0009710/h

 

Because the failure rates are very low, a new numerically larger unit, the FIT, has been defined and is widely used in the microelectronics industry. The FIT is not an acronym, but a contraction of failure unit; it equals the number of failures in 10^{9} device-hours. For example, 1 FIT is one failure in 10^{9} device-hours, one failure in 10^{7} devices after 100 h of operation, or one failure in 10^{6} devices after 1000 h, etc.
Employing this definition, failure rates in terms of FITs were generated, and the values are displayed in the last column of the above table. After 5 h, for example, \lambda (t)=(502/517,154 \times 5)\times 10^{9}=1.94 \times 10^{5} FITs.

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