Question 37.1: Open-Loop Positioning A stepper motor has 48 step angles. It...

Open-Loop Positioning

A stepper motor has 48 step angles. Its output shaft is coupled to a ball screw with a 4:1 gear reduction (four turns of the motor shaft for each turn of the screw). The screw pitch = 5.0 mm. The worktable of a positioning system is driven by the screw. The table must move a distance of 75.0 mm from its current position at a travel speed of 400 mm/min. Determine (a) how many pulses are required to move the table the specified distance, (b) motor speed, and (c) pulse frequency required to achieve the desired table speed.

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(a) To move a distance x = 75 mm , the ball screw must rotate through an angle calculated as follows:
A_s=\frac{360 x}{p}=\frac{360(75)}{5} = 5400°
With 48 step angles and a gear reduction of 4, the number of pulses to move the table 75 mm is
n_p=\frac{4(48)(5400)}{360} = 2880 pulses

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