Question 5.2: A tanker carrying toluene is unloaded, using the ship’s pump...

A tanker carrying toluene is unloaded, using the ship’s pumps, to an on-shore storage tank. The pipeline is 225 mm internal diameter and 900 m long. Miscellaneous losses due to fittings, valves, etc., amount to 600 equivalent pipe diameters. The maximum liquid level in the storage tank is 30 m above the lowest level in the ship’s tanks. The ship’s tanks are nitrogen blanketed and maintained at a pressure of 1.05 bar. The storage tank has a floating roof, which exerts a pressure of 1.1 bar on the liquid.

The ship must unload 1000 tonne within 5 hours to avoid demurrage charges. Estimate the power required by the pump. Take the pump efficiency as 70 per cent.

Physical properties of toluene: density 874 kg / m ^{3}, viscosity 0.62 mNm ^{-2} s.

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Cross-sectional area of pipe =\frac{\pi}{4}\left(225 \times 10^{-3}\right)^{2}=0.0398 m ^{2}

Minimum fluid velocity =\frac{1000 \times 10^{3}}{5 \times 3600} \times \frac{1}{0.0398} \times \frac{1}{874}=1.6 m / s

Reynolds number =\left(874 \times 1.6 \times 225 \times 10^{-3}\right) / 0.62 \times 10^{-3} =507,484=5.1 \times 10^{5} (5.4)

Absolute roughness commercial steel pipe, Table 5.2 = 0.046 mm

 

Table 5.2. Pipe roughness
Material Absolute roughness, mm
Drawn tubing 0.0015
Commercial steel pipe 0.046
Cast iron pipe 0.26
Concrete pipe 0.3 to 3.0

 

Relative roughness = 0.046/225 = 0.0002

Friction factor from Figure 5.7, f = 0.0019

Total length of pipeline, including miscellaneous losses, =900+600 \times 225 \times 10^{-3}=1035 m

Friction loss in pipeline, \Delta P_{f}=8 \times 0.0019 \times\left(\frac{1035}{225 \times 10^{-3}}\right) \times 874 \times \frac{1.62^{2}}{2} =78,221 N / m ^{2} (5.3)

Maximum difference in elevation, \left(z_{1}-z_{2}\right)=(0-30)=-30 m

Pressure difference, \left(P_{1}-P_{2}\right)=(1.05-1.1) 10^{5}=-5 \times 10^{3} N / m ^{2}

Energy balance

 

\begin{array}{c}9.8(-30)+(-5 \times 103) / 874-(78,221) / 874-W=0 \\W=-389.2 J / kg ,\end{array} (5.5)

 

Power =(389.2 \times 55.56) / 0.7=30,981 W , \quad \text { say } 31 kW (5.6a)

5.1

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