Question 3.15: A double-acting single-cylinder steam engine runs at 250 r.p...
A double-acting single-cylinder steam engine runs at 250 r.p.m. and develops 30 kW. The pressure limits of operation are 10 bar and 1 bar. Cut-off is 40% of the stroke. The L/D ratio is 1.25 and the diagram factor is 0.75. Assume dry saturated steam at inlet, hyperbolic expansion and negligible effect of piston rod. Find :
(i) Mean effective pressure, ( ii) Cylinder dimensions, and
(iii) Indicated thermal efficiency. (AMIE Summer, 2001)
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Speed of the steam engine, N = 250 r.p.m.
Power developed, P = 30 kW
Pressure limits of operation : 10 bar ( p_{1} ), 1 bar ( p_{b} )
Cut-off ratio, r = \frac{1}{0.4} = 2.5
L/D ratio = 1.25
Diagram factor, D.F. = 0.75
Condition of steam at inlet to the engine = Dry saturated.
(i) Mean effective pressure, p_{m} :
p_{m} = D.F. [\frac{p_{1}}{r} (1 + \log _{e} r ) – p_{ b}]= 0.75 [\frac{10}{2.5} (1 + \log _{e} 2.5) – 1 ] \simeq 5.0 bar.
(ii) Cylinder dimensions, L and D :
Indicated power, I.P. = \frac{10 p_{m} LAN }{3} kW
or 30 = \frac{10 × 5.0 × 125D × \frac{π}{4} D² × 250}{3} = 4090.6 D³
or D³ = \frac{30}{4090.6 } or Cylinder dia., D = (\frac{30}{4090.6 } )^{1 / 3 }
= 0.194 m or 194 mm.
Length of stroke, L = 1.25 D = 1.25 × 194 = 242.5 mm.
(iii) Indicated thermal efficiency, η_{th(I)} :
Mean flow rate of steam, \dot{m}_{s} = \frac{ \frac{π}{4} D² × L × \frac{1}{r} × 2 × N}{v_{g}}
= \frac{ \frac{π}{4} × (0.194)² × 0.2425 × \frac{1}{2.5} × 2 × \frac{250}{60}}{0.194} = 0.1231 kg/s
[where v_{g} = specific volume of dry saturated steam at 10 bar = 0.194 m³/kg (from steam tables)]
∴ Indicated thermal efficiency, η_{th(I).} = \frac{I.P.}{\dot{m}_{s} (h_{1} – h_{f} ) }
= \frac{30}{0.1231 (2776.2 – 417.5) } = 0.1033 or 10.33%.
[where, h_{1} = Enthalpy of dry saturated steam at 10 bar = 2776.2 kJ/kg, and
h_{f} = Enthalpy of water at 1 bar = 417.5 kJ/kg (from steam tables)]