Question 10.4: Outline the methodology for the determination of the pretrea...

Outline the methodology for the determination of the pretreatment requirements of a gasphase carbon adsorption system.

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The methodology for determining the carbon adsorption pretreatment requirements for an emission stream is outlined in the following three steps:

Step 1: Cooling Consideration

T_{e} = ــــــــــــــــــــــــــــــــــــــºF

When the temperature of the emission stream is higher than 130ºF, a heat exchanger is needed to lower the temperature to below 130ºF or less. Refer to a suitable reference for the calculation procedures.

Step 2: Dehumidification Consideration

R_{hum} = ــــــــــــــــــــــــــــــــــــــ \%

When the relative humidity is above 50\% and the HAP concentration is less than 1000 ppmv, a condenser may be used to cool and condense the water vapor in the emission stream, which will reduce the relative humidity of the emission stream.

Step 3: High VOC Concentration Consideration

HAP_{e} = ــــــــــــــــــــــــــــــــــــــppmv

When the flammable vapors are present in the emission stream, they must be limited to below 25\% of their LEL.

LEL= ــــــــــــــــــــــــــــــــــــــppmv (see Table 2)
25\% LEL = 0.25LEL = ــــــــــــــــــــــــــــــــــــــppmv

Carbon beds have a maximum practical inlet concentration for HAP of 10,000 ppmv. Greater inlet concentrations may not able to be treated by carbon.

Table 2
Flammability Characteristics of Combustible Organic Compounds in Air^{a,b}
Compound Mol. Wt. LEL^{a} (\% vol) UEL^{a} (\% vol)
Methane 16.04 5.0 15.0
Ethane 30.07 3.0 12.4
Propane 44.09 2.1 9.5
n-Butane 58.12 1.8 8.4
n-Pentane 72.15 1.4 7.8
n-Hexane 86.17 1.2 7.4
n-Heptane 100.20 1.05 6.7
n-Octane 114.28 0.95 3.2
n-Nonane 128.25 0.85 2.9
n-Decane 142.28 0.75 5.6
n-Undecane 156.30 0.68
n-Dodecane 170.33 0.60
n-Tridecane 184.36 0.55
n-Tetradecane 208.38 0.50
n-Pentadecane 212.41 0.46
n-Hexadecane 226.44 0.43
Ethylene 28.05 2.7 36.0
Propylene 42.08 2.4 11.0
Butene-1 56.10 1.7 9.7
cis-Butene-2 56.10 1.8 9.7
Isobutylene 56.10 1.8 9.6
3-Methyl-butene-1 70.13 1.5 9.1
Propadiene 40.06 2.6
1,3-Butadiene 54.09 2.0 12.0
Acetylene 2.5 100.0
Methyl acetylene 1.7
Benzene 78.11 1.3 7.0
Toluene 92.13 1.2 7.1
Ethyl benzene 106.16 1.0 6.7
o-Xylene 106.16 1.1 6.4
m-Xylene 106.16 1.1 6.4
p-Xylene 106.16 1.1 6.6
Cumene 120.19 0.88 6.5
p-Cumene 134.21 0.85 6.5
Cyclopropane 42.08 2.4 10.4
Cyclobutane 56.10 1.8
Cyclopentane 70.13 1.5
Cyclohexane 84.16 1.3 7.8
Ethyl cyclobutane 84.16 1.2 7.7
Cycloheptane 98.18 1.1 6.7
Methyl cyclohexane 98.18 1.1 6.7
Ethyl cyclopentane 98.18 1.1 6.7
Ethyl cyclohexane 112.21 0.95 6.6
Methyl alcohol 32.04 6.7 36.0
Ethyl alcohol 46.07 3.3 19.0
n-Propyl alcohol 60.09 2.2 14.0
n-Butyl alcohol 74.12 1.7 12.0
n-Amyl alcohol 88.15 1.2 10.0
n-Hexyl alcohol 102.17 1.2 7.9
Dimethyl ether 46.07 3.4 27.0
Diethyl ether 74.12 1.9 36.0
Ethyl propl ether 88.15 1.7 9.0
Diisopropyl ether 102.17 1.4 7.9
Acetaldehyde 44.05 4.0 36.0
Propionaldehyde 58.08 2.9 14.0
Acetone 58.08 2.6 13.0
Methyl ethyl ketone 72.10 1.9 10.0
Methyl propyl ketone 86.13 1.6 8.2
Diethyl ketone 86.13 1.6
Methyl butyl ketone 100.16 1.4 8.0

_{}^{a}\textrm{LEL}: lower explosive limit; UEL: upper explosive limit.

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