Question 15.13: Design of a Welded Joint under Out-of-Plane Eccentric Loadin...

Design of a Welded Joint under Out-of-Plane Eccentric Loading

A welded joint is subjected to out-of-plane eccentric force P (Figure 15.28). What weld size is required?

Given: L_{1} = 60 mm, L_{2} = 90 mm, e = 50 mm, P = 15 kN

Assumption: An E6010 welding rod with factor of safety n = 3 is used.

F15.28
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By Table 15.8, for E6010, S_{y} = 345 MPa. The centroid lies at the intersection of the two axes of symmetry of the area enclosed by the weld group. The moment of inertia is

I_x=2(60) t(45)^2+\frac{2(90)^3 t}{12}=364,500 t  mm ^4

The total weld area equals A=2(60 t+90 t)=300 t  mm ^2 . Moment is M = 15(50) = 750 kN mm.

The maximum shear stress, using Equation 15.49, is

\tau=\left(\tau_d^2+\tau_m^2\right)^{1 / 2}         (15.49)

\tau=\left[\left\lgroup \frac{15,000}{300 t} \right\rgroup ^2+\left\lgroup \frac{750,000 \times 45}{364,500 t} \right\rgroup ^2\right]^{1 / 2}=\frac{105.2}{t}  N / mm ^2

Applying Equation 15.44, we have

n=\frac{S_{y s}}{\tau}=\frac{0.5 S_y}{\tau}         (15.44)

n \tau=0.5 S_y ; \quad 3\left(\frac{105.2}{t}\right)=0.5(345) \quad \text { or } \quad t=1.83  mm

Hence,

h=\frac{t}{0.707}=\frac{1.83}{0.707}=2.59  mm

Comment: A nominal size of 3 mm fillet welds should be used throughout.

Table 15.8
Typical Weld-Metal Properties
Ultimate Strength Yield Strength
AWS Electrode Number ksi (MPa) ksi (MPa) Percent Elongation
E6010 62 (427) 50 (345) 22
E6012 67 (462) 55 (379) 17
E6020 62 (427) 50 (345) 25
E7014 72 (496) 60 (414) 17
E7028 72 (496) 60 (414) 22
Source: American Welding Society Code AWSD.1.77, American Welding Society, Miami, FL.

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