Question 12.27: Steam at 70 bar and 450°C is supplied to a steam turbine. Af...

Steam at 70 bar and 450°C is supplied to a steam turbine. After expanding to 25 bar in high pressure stages, it is reheated to 420°C at the constant pressure. Next ; it is expanded in intermediate pressure stages to an appropriate minimum pressure such that part of the steam bled at this pressure heats the feed water to a temperature of 180°C. The remaining steam expands from this pressure to a condenser pressure of 0.07 bar in the low pressure stage. The isentropic efficiency of H.P. stage is 78.5%, while that of the intermediate and L.P. stages is 83% each. From the above data, determine :

(i) The minimum pressure at which bleeding is necessary.

(ii) The quantity of steam bled per kg of flow at the turbine inlet.

(iii) The cycle efficiency.

Neglect pump work.

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The schematic arrangement of the plant is shown in Fig. 12.42 (a) and the processes are represented on T-s and h-s diagrams as shown in Figs. 12.42 (b) and (c) respectively.

(i) The minimum pressure at which bleeding is necessary :

It would be assumed that the feed water heater is an open heater. Feed water is heated to p_{\text {sat }} \text { at } 180^{\circ} C \simeq 101 bar is the pressure at which the heater operates. Thus, the pressure at which bleeding is necessary is 10 bar.

From the h-s chart (Mollier chart), we have :

h_1=3285 kJ/kg ; h_2=2980 kJ/kg ; h_3=3280 kJ/kg ; h_4=3030 kJ/kg

h_3-h_4^{\prime}=0.83\left(h_3-h_4\right)=0.83(3280-3030)=207.5 kJ/kg

h_4^{\prime}=h_3-207.5=3280-207.5=3072.5 kJ/kg

h_5=2210 kJ/kg

h_4^{\prime}-h_5^{\prime}=0.83\left(h_4^{\prime}-h_5\right)=0.83(3072.5-2210) \simeq 715.9 kJ/kg

h_5^{\prime}=h_4^{\prime}-715.9=3072.5-715.9=2356.6 kJ/kg

From steam tables, we have :

h_{f 6}=163.4 kJ/kg ; h_{f 8}=762.6 kJ/kg

h_1-h_2^{\prime}=0.785\left(h_1-h_2\right)=0.785(3285-2980)=239.4 kJ/kg

h_2^{\prime}=h_1-239.4=3285-239.4=3045.6 kJ/kg

(ii) The quantity of steam bled per kg of flow at the turbine inlet, m :

Considering energy balance for the feed water heater, we have :

m \times h_4^{\prime}+(1-m) h_{f 7}=1 \times h_{f B}

m \times 3072.5+(1-m) \times 163.4=1 \times 762.6    \left(\because \quad h_{f 7}=h_{f 6}\right)

3072.5 m + 163.4 – 163.4 m = 762.6

m=\frac{(762.6-163.4)}{(3072.5-163.4)}

= 0.206 kg of steam flow at turbine inlet.

(iii) Cycle efficiency, \eta_{\text {cycle }} :

\eta_{\text {cycle }}=\frac{\text { Work done }}{\text { Heat supplied }}=\frac{1\left(h_1-h_2\right)+1\left(h_3-h_4\right)+(1-m)\left(h_4{ }^{\prime}-h_5{ }^{\prime}\right)}{\left(h_1-h_{f 8}\right)+\left(h_3-h_2{ }^{\prime}\right)}

= \frac{(3285-3045.6)+207.5+(1-0.206)(715.9)}{(3285-762.6)+(3280-3045.6)}=\frac{1015.3}{2756.8}

= 0.3683 or 36.83%.

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