Question 12.RQ.31: Triproduct Ltd makes and sells three types of electronic sec...

Triproduct Ltd makes and sells three types of electronic security systems for which the following information is available:

Standard cost and selling prices per unit

                                      Day scan              Product                        Omni scan
                                                                   Night scan
                                                £                       £                                        £
Materials                         70                       110                                     155
Manufacturing labour   40                      55                                       70
Installation labour         24                      32                                       44
Variable overheads        16                      20                                        28
Selling price                    250                   320                                      460

Fixed costs for the period are £450,000 and the installation labour is available for 25,000 hours only in a period and is paid £8 per hour.
Both manufacturing and installation labour are variable costs.
The maximum demand for the products is:

Day scan              2,000 units
Night scan          3,000 units
Omni scan        1,800 units

Requirements
(a) The shortfall in hours of installation labour each period is \boxed{ \ \ \ \ \ \ \ \ \ \ } hours.
(b) In order to maximise profi ts for the next period, the optimum production plan is:
Day scan                           \boxed{ \ \ \ \ \ \ \ \ \ \ } units
Night scan                        \boxed{ \ \ \ \ \ \ \ \ \ \ } units
Omni scan                        \boxed{ \ \ \ \ \ \ \ \ \ \ } units.

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● The best production plan in part (b) is that which will maximise the contribution from the installation labour. The products must therefore be ranked in order of their contribution per hour.
(a) 2,900 hours.

Workings:
Hours of installation labour required to satisfy maximum demand

                                                                                               Hours
Day scan*: 2,000 units × 3 hours/unit                        6,000
Night scan: 3,000 units × 4 hours/unit                        12,000
Omni scan: 1,800 units × 5.5 hours/unit                     9,900
                                                                                                  27,900
Available hours                                                                   25,000
Shortfall                                                                               2,900

* Hours of installation labour for Day scan = \frac{£24}{£8}  = 3 hours.

(b) Day scan 2,000 units
Night scan 2,275 units
Omni scan 1,800 units

Workings :

                                                              Day scan        Night scan      Omni scan
                                                                   £                     £                       £
Selling price                                            250               320                   460
Variable costs
Material                                                   (70)              (110)               (155)
Manufacturing labour                           (40)              (55)               (70)
Installation labour                                  (24)              (32)               (44)
Variable overheads                                  (16)             (20)               (28)
Contribution per unit                              100              103                 163
Installation hours required                       3                  4                   5.5
Contribution per installation hour      £33.33       £25.75           £29.64
Production priority                                    1st               3rd                   2nd

Best production plan

                                                                    Units                                Hours used
Day scan to maximum demand             2,000      ( × 3.0)          6,000
Omni scan to maximum demand          1,800       ( × 5.5)           9,900

This leaves (25,000 – 6,000 – 9,900) = 9,100 installation labour hours for Night scan.
Therefore, production of Night scan = \frac{9,100}{4}  =  2,275 units.

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