Question 7.23: A timber beam 100 mm wide and 200 mm deep is to be reinforce...
A timber beam 100 mm wide and 200 mm deep is to be reinforced by bolting on two steel flitches each 150 mm by 12.5 mm in section. Calculate the moment of resistance in the following cases : (i) flitches attached symmetrically at the top and bottom ; (ii) flitches attached symmetrically at the sides. Allowable stress in timber is 6 N/mm². What is the maximum stress in the steel in each case ? Take E_s = 2 × 10^5 N/mm^2 \text{ and } E_t = 1 × 10^4 N/mm^2.
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Given :
1st Case. Flitches attached symmetrically at the top and bottom.
(See Fig. 7.31).
Let suffix 1 represents steel and suffix 2 represents timber.
Width of steel, b_1 = 150 mm
Depth of steel, d_1 = 12.5 mm
Width of timber, b_2 = 150 mm
Depth of timber, d_2 = 200 mm
Number of steel plates = 2
Max. stress in timber, σ_2 = 6 N/mm^2
E for steel, E_1 = E_s = 2 × 10^5 N/mm^2
E for timber, E_2 = E_t = 1 × 10^4 N/mm^2
Distance of extreme fibre of timber from N.A.,
y_2 = 100 mm
Distance of extreme fibre of steel from N.A.,
y_1 = 100 + 12.5 = 112.5 mm.
Let σ_1^* = Max. stress in steel
\quad \quad σ_1 = Stress in steel at a distance of 100 mm from N.A.
Now we know that strain at the common surface is same. The strain at a common distance of 100 mm from N.A. is steel and wood would be same. Hence using equation (7.11), we get
\frac{\sigma_1}{E_1}=\frac{\sigma_2}{E_2}
∴ \sigma_1=\frac{E_1}{E_2}\times \sigma_2=\frac{2\times 10^5}{1\times 10^4}\times 6=120 N/mm^2.
But σ_1 is the stress in steel at a distance of 100 mm from N.A. Maximum stress in steel would be at a distance of 112.5 mm from N.A. As bending stresses are proportional to the distance from N.A.
Hence \frac{\sigma_1}{100}=\frac{\sigma_1^*}{112.5}
∴ \sigma_1^*=\frac{112.5}{100}\times \sigma_1= \frac{112.5}{100}\times 120 =\pmb{135 N/mm^2.}
Now moment of resistance of steel is given by
M_1=\frac{\sigma_1^*}{y_1}\times I_1 \quad (\text{where } \sigma_1^* \text{ is the maximum stress in steel})\\ =\frac{135}{112.5} \times I_1
where I_1 = M.O.I. of two steel plates about N.A.
= 2 × [M.O.I. one steel plate about its C.G. + Area of one steel plate × (Distance between its C.G. and N.A.)²]
=2 \times [\frac{b_1d_1^3}{12}+b_1d_1\times (100+\frac{d_1}{2})^2]\\ \space \\ =2\times [\frac{150\times 12.5^3}{12}+150 \times 12.5 \times (100+\frac{12.5}{2})^2] \\ \space \\ = 2 × [24414.06 + 21166992.18] \\ \space \\ = 42382812.48 mm^4
∴ M_1=\frac{135}{112.5}\times 42382812.48 \\ = 50859374.96 Nmm = 50859.375 Nm
Similarly, M_2=\frac{\sigma_2}{y_2}\times I_2 \\ \quad \quad =\frac{6}{100} \times \frac{150\times 200^3}{12} \\ \quad \quad = 6000000 Nmm = 6000 Nm
∴ Total moment of resistance is given by,
M = M_1 + M_2 \\ = 50859.375 + 6000 = \pmb{56859.375 Nm.}
2nd Case. Flitches attached symmetrically at the sides (See Fig. 7.32)
Here distance of the extreme fibre of steel from N.A.
=\frac{150}{2}=75 mm.
In the first case we have seen that stress in steel at a distance of 100 mm from N.A. is 120 N/mm².
Hence the stress in steel at a distance of 75 mm from N.A. is given by,
\sigma_1^{**}=\frac{120}{100}\times 75\\ (∵ \text{ Stress are proportional to the distance from N.A.}) \\ = 90 N/mm^2
∴ Maximum stress in steel
= σ_1^{**} = \pmb{90 N/mm^2.}
Total moment of resistance is given by,
M = M_1 + M_2
where M_1 = Moment of resistance of two steel plates
=\frac{\sigma_1^{**}}{y_{\max}}\times I_1 \\ (\text{Here } σ_1^{**} = \text{ Maximum stress in steel } = 90 N/mm^2)\\ =\frac{90}{75}\times I_1 \quad (y_{\max}=75 mm)\\ I_1=\text{ M.O.I. of two steel plates about N.A.}\\ =2\times \frac{12.5\times 150^3}{12}=7031250 mm^4
∴ M_1 = \frac{90}{75} × 7031250 Nmm = 8437500 Nmm = 8437.5 Nm.
Similarly, M_2 = Moment of resistance of timber section
=\frac{\sigma_2}{y_2}\times I_2 \\ =\frac{6}{100}\times \frac{150\times 200^3}{12} \quad (∵ I_2=\frac{150\times 200^8}{12})\\= 6000000 Nmm = 6000 Nm
∴ Total moment of resistance,
M = M_1 + M_2 \\ = 8437.5 + 6000 = \pmb{14437.5 Nm.}

