A {\frac{1}{4}} -in drill rod was heat-treated and ground. The measured hardness was found to be 490 Brinell. Estimate the endurance strength if the rod is used in rotating bending.
Eq. (2-17): S_{u t}=0.495(490)=242.6\mathrm{~kpsi}\gt 212\mathrm{~kpsi}
S_{u}=\left\{\begin{array}{l l}{{0.495H_{B}}}&{{\mathrm{kpsi}}}\\ {{3.41H_{B}}}&{{\ \ \mathrm{MPa}}}\end{array}\right. (2-17)
Eq. (6-8): S_{e}^{\prime}=100\,\mathrm{kpsi}
S_{e}^{\prime}=\left\{\begin{array}{l l}{{0.5\,S_{u t}}}&{{S_{u t}\leq200\mathrm{~kpsi~(1400~MPa)}}}\\ {{100\ \mathrm{kpsi}}}&{{S_{u t}\gt 200\ \mathrm{kpsi}}}\\ {{700\ \mathrm{MPa}}}&{{S_{u t}\gt 1400\ \mathrm{MPa}}}\end{array}\right. (6-8)
Table 6-2: a = 1.34, b = −0.085
Eq. (6-19): k_{a}=1.34(242.6)^{-0.085}=0.840
k_{a}=a S_{u t}^{b} (6-19)
Eq. (6-20): k_{b}=\left({\frac{1/4}{0.3}}\right)^{-0.107}=1.02
k_{b}={\left\{\begin{array}{l l}{(d/0.3)^{-0.107}=0.879d^{-0.107}}&{0.11\leq d\leq2\operatorname*{in}}\\ {0.91d^{-0.157}}&{2\lt d\leq10\ in}\\ {(d/7.62)^{-0.107}=1.24d^{-0.107}}&{2.79\leq d\leq51\ \operatorname*{mm}}\\ {1.51d^{-0.157}}&{51\lt d\leq254\operatorname*{mm}}\end{array}\right.} (6-20)
Eq. (6-18): S_{e}=k_{a}k_{b}S_{e}^{\prime}=0.840(1.02)(100)=85.7\,\mathrm{kpsi}
S_{e}=k_{a}k_{b}k_{c}k_{d}k_{e}k_{f}S_{e}^{\prime} (6-18)
Table 6–2 Parameters for Marin Surface Modification Factor, Eq. (6–19 k_{a}=a S_{u t}^{b} (6-19) |
Surface Finish | Factor a | Exponent
b |
|
S_{u t}, kpsi | S_{u t}, Mpa | |||
Ground | 1.34 | 1.58 | -0.085 | |
Machined or cold-drawn | 2.70 | 4.51 | -0.265 | |
Hot-rolled | 14.4 | 57.7 | -0.718 | |
As-forged | 39.9 | 272 | -0.995 |