In the production of silicon wafers, 30 lots of size 500 are sampled, and the proportion of defective wafers is calculated for each sample. Table 10.2 presents the results. Compute the center line and 3𝜎 control limits for the p chart. Plot the chart. Does the process appear to be in control?
TABLE 10.2 Number and proportion defective, for Example 10.9 | |||||
Sample | Number Defective | Proportion Defective (p̂) | Sample | Number Defective | Proportion Defective (p̂) |
1 | 17 | 0.034 | 16 | 26 | 0.052 |
2 | 26 | 0.052 | 17 | 19 | 0.038 |
3 | 31 | 0.062 | 18 | 31 | 0.062 |
4 | 25 | 0.050 | 19 | 27 | 0.054 |
5 | 26 | 0.052 | 20 | 24 | 0.048 |
6 | 29 | 0.058 | 21 | 22 | 0.044 |
7 | 36 | 0.072 | 22 | 24 | 0.048 |
8 | 26 | 0.052 | 23 | 30 | 0.060 |
9 | 25 | 0.050 | 24 | 25 | 0.050 |
10 | 21 | 0.042 | 25 | 26 | 0.052 |
11 | 18 | 0.036 | 26 | 28 | 0.056 |
12 | 33 | 0.066 | 27 | 22 | 0.044 |
13 | 29 | 0.058 | 28 | 31 | 0.062 |
14 | 17 | 0.034 | 29 | 18 | 0.036 |
15 | 28 | 0.056 | 30 | 23 | 0.046 |
The average of the 30 sample proportions is \overline{p} = 0.050867. The center line is therefore plotted at 0.050867. The control limits are plotted at 0.050867± 3 \sqrt{(0.050867)(0.949133) ∕ 500}. The upper control limit is therefore 0.0803, and the lower control limit is 0.0214. Figure 10.14 presents the p chart. The process appears to be in control.