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Question 23.1: The turning moment diagram for a petrol engine is drawn to t......

The turning moment diagram for a petrol engine is drawn to the following scale:

Along x-axis crank angle is taken with a scale as 1 mm = 1 ° and along y-axis, turning moment is taken with a scale 1 mm = 10 N·m

The areas above and below the mean turning moment line, taken in order, are – 400, +800, -340, +900, and -650 mm²

The nominal speed of the engine is 300 rad/s. Determine (a) the mass of the flywheel
(b) Dimension of rim if width is twice of the thickness. Assume diameter of flywheel rim is 300 mm, density of wheel rim material =7000 \mathrm{~kg} / \mathrm{m}^3, C_s=0.3 \%.

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The turning moment diagram is shown in Figure 23.3.

Conversion from given scale:

1 \mathrm{~mm}=10 \mathrm{~N} \cdot \mathrm{m} \text { and } 1 \mathrm{~mm}=1^{\circ}=\frac{\pi}{180} \text { radian }

∴ 1 mm2 on turning moment diagram= 10 \times \frac{\pi}{180}=0.1745 \mathrm{~N} \cdot \mathrm{m}

Let at A, energy be = E

From Figure 23.2

Energy at B=E-400

Energy at C=E-400+800=E+400

Energy at D=E+400-340=E+60

Energy at E=E+60+900=E+960

Energy at F=E+960-650=E+310

Hence, the maximum energy =E+960

the minimum energy =E-400

∴ Maximum fluctuation of energy

\Delta E=E_2-E_1=(E+960)-(E-400)

=1360 \mathrm{~mm}^2

=1360 \times 0.1745=237.32 \mathrm{~N} \cdot \mathrm{m}

The maximum fluctuation of energy is also obtained from,

\Delta E=m R^2 \omega^2 C_s

where m = mass, and R = radius of flywheel

237.32=m \times\left(\frac{150}{1000}\right)^2 \times(300)^2 \times\left(\frac{0.3}{100}\right)

Solving, we get

m=39.06 \mathrm{~kg}

Cross-section of rim

Let t be the thickness, and b be the width = 2t,

Cross-sectional area A=b \times t=2 t^2

we know mass of rim

m=A \times(2 \pi R) \times p

39.06=2 t^2 \times 2 \pi \times\left(\frac{150}{1000}\right) \times 7000

Solving,

t=0.0544 \mathrm{~m}=54.4 \mathrm{~mm}

t=55 \mathrm{~mm} \text { (say) }

b=55 \times 2=110 \mathrm{~mm}

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