Question 17.1: A furnace wall is composed of three layers, 10 cm of firebri...

A furnace wall is composed of three layers, 10 cm of firebrick (k = 1.560 W/m·K), followed by 23 cm f kaolin insulating brick (k = 0.073 W/m·K), and finally 5 cm of masonry brick (k = 1.0 W/m·K). The temperature of the inner wall surface is 1370 K and the outer surface is at 360 K. What are the temperatures at the contacting surfaces?

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The individual material thermal resistances per m² of area are

R1, firebrick =L1k1A1=0.10 m(1.560 W/mK)(1 m2)=0.0641 K/WR_{1}, \text { firebrick }=\frac{L_{1}}{k_{1} A_{1}}=\frac{0.10 \mathrm{~m}}{(1.560 \mathrm{~W} / \mathrm{m} \cdot \mathrm{K})\left(1 \mathrm{~m}^{2}\right)}=0.0641 \mathrm{~K} / \mathrm{W}

 

R2, kaolin =L2k2A2=0.23(0.073)(1)=3.15 K/WR_{2}, \text { kaolin }=\frac{L_{2}}{k_{2} A_{2}}=\frac{0.23}{(0.073)(1)}=3.15 \mathrm{~K} / \mathrm{W}

 

R3, masonry =L3k3A3=0.05(1.0)(1)=0.05 K/WR_{3}, \text { masonry }=\frac{L_{3}}{k_{3} A_{3}}=\frac{0.05}{(1.0)(1)}=0.05 \mathrm{~K} / \mathrm{W}

The total resistance of the composite wall is equal to 0.0641 + 3.15 + 0.05 = 3.26 K/W. The total temperature drop is equal to (T1T4)\left(T_{1}-T_{4}\right) = 1370 – 360 = 1010 K.

Using equation (15-16), the energy transfer rate is

q=ΔTRTq=\frac{\Delta T}{\sum R_{\mathrm{T}}}    (15-16)

 

q=T1T4R=1010 K3.26 K/W=309.8 Wq=\frac{T_{1}-T_{4}}{\sum R}=\frac{1010 \mathrm{~K}}{3.26 \mathrm{~K} / \mathrm{W}}=309.8 \mathrm{~W}

As this is a steady-state situation, the energy transfer rate is the same for each part of the transfer path (i.e., through each wall section). The temperature at the firebrick–kaolin interface, T2T_{2}, is given by

T1T2=q(R1)T_{1}-T_{2}=q\left(R_{1}\right)

 

=(309.8 W)(0.0641 K/W)=19.9 K=(309.8 \mathrm{~W})(0.0641 \mathrm{~K} / \mathrm{W})=19.9 \mathrm{~K}

giving

T2=1350.1T_{2}=1350.1

Similarly,

T3T4=q(R3)T_{3}-T_{4}=q\left(R_{3}\right)

 

=(309.8 W)(0.05 K/W)=15.5 K=(309.8 \mathrm{~W})(0.05 \mathrm{~K} / \mathrm{W})=15.5 \mathrm{~K}

giving

T3=375.5 KT_{3}=375.5 \mathrm{~K}

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