Question 8.S-P.4: A horizontal 500-lb force acts at point D of crankshaft AB w...

A horizontal 500-lb force acts at point D of crankshaft AB which is held in static equilibrium by a twisting couple T and by reactions at A and B. Knowing that the bearings are self-aligning and exert no couples on the shaft, determine the normal and shearing stresses at points H, J, K, and L located at the ends of the vertical and horizontal diameters of a transverse section located 2.5 in. to the left of bearing B.

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Free Body. Entire Crankshaft.    A = B = 250 lb

+\circlearrowleft ∑M_x = 0:                    -(500 lb) (1.8 in.) + T = 0                    T = 900 lb · in.

Internal Forces in Transverse Section.     We replace the reaction B and the twisting couple T by an equivalent force-couple system at the center C of the transverse section containing H, J, K, and L.

V = B = 250 lb                                T = 900 lb · in.

M_{y}=(250 lb )(2.5 \text { in. })=625 lb \cdot \text { in. }

 

The geometric properties of the 0.9-in.-diameter section are

A= p (0.45 \text { in. })^{2}=0.636 \text { in }^{2}                  I=\frac{1}{4} p (0.45 \text { in. })^{4}=32.2 \times 10^{-3} \text { in }^{4}

 

J=\frac{1}{2} p (0.45 \text { in. })^{4}=64.4 \times 10^{-3} \text { in }^{4}

 

Stresses Produced by Twisting Couple T.     Using Eq. (3.8), we determine the shearing stresses at points H, J, K, and L and show them in Fig. (a).

T=\frac{ t _{\max } J}{c}                                (3.8)

 

t =\frac{T c}{J}=\frac{(900 lb \cdot in. )(0.45 \text { in. })}{64.4 \times 10^{-3} in ^{4}}=6290 psi

 

Stresses Produced by Shearing Force V.     The shearing force V produces no shearing stresses at points J and L. At points H and K we first compute Q for a semicircle about a vertical diameter and then determine the shearing stress produced by the shear force V = 250 lb. These stresses are shown in Fig. (b).

Q=\left(\frac{1}{2} p c^{2}\right)\left(\frac{4 c}{3 p }\right)=\frac{2}{3} c^{3}=\frac{2}{3}(0.45 \text { in. })^{3}=60.7 \times 10^{-3} in ^{3}

 

t =\frac{V Q}{I t}=\frac{(250 lb )\left(60.7 \times 10^{-3} in ^{3}\right)}{\left(32.2 \times 10^{-3} in ^{4}\right)(0.9 in. )}=524 psi

 

Stresses Produced by the Bending Couple M_y.    Since the bending couple M_y acts in a horizontal plane, it produces no stresses at H and K. Using Eq. (4.15), we determine the normal stresses at points J and L and show them in Fig. (c).

s _{m}=\frac{M c}{I}                                      (4.15)

 

s =\frac{\left|M_{y}\right| c}{I}=\frac{(625 lb \cdot \text { in. })(0.45 in .)}{32.2 \times 10^{-3} in ^{4}}=8730 psi

 

Summary.     We add the stresses shown and obtain the total normal and shearing stresses at points H, J, K, and L.

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