Question 4.SP.11: A machine component has a T-shaped cross section and is load...

A machine component has a T-shaped cross section and is loaded as shown. Knowing that the allowable compressive stress is 50 MPa, determine the largest force P that can be applied to the component.

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Centroid of the Cross Section. We locate the centroid D of the cross section

\bar{r}Σ A_{i} =  Σ \bar{r}_{i}A_{i} A_{i}, mm² \bar{r}_{i}, mm \bar{r}_{i}A_{i}, mm³
\bar{r} (2400) = 120 × 10³ (20)(80) = 1600 40 64 × 10³ 1
\bar{r} = 50 mm = 0.050 m (40)(20) = 800 70 56 × 10³ 2
Σ A_{i} = 2400 Σ \bar{r}_{i}A_{i} = 120 × 10³

Force and Couple at D. The internal forces in section a-a are equivalent
to a force P acting at D and a couple M of moment
M = P(50 mm + 60 mm) = (0.110 m)P

Superposition. The centric force P causes a uniform compressive stress on section a-a. The bending couple M causes a varying stress distribution [Eq. (4.71)]. We note that the couple M tends to increase the curvature of the  member and is therefore positive (cf. Fig. 4.70). The total stress at a point of section a-a located at distance r from the center of curvature C is

σ_{x} = \frac{M(r  – R)}{Aer}           (4.71)

σ = – \frac{P}{A}  + \frac{M(r  – R)}{Aer}          (1)

Radius of Neutral Surface. We now determine the radius R of the neutral surface by using Eq. (4.66).

R = \frac{A}{\int{\frac{dA}{r} } } = \frac{2400  mm^{2}}{\int_{r_{1}}^{r_{2}}{\frac{(80  mm)dr}{r} }+{\int_{r_{2}}^{r_{3}}{\frac{(20  mm)dr}{r} } }}= \frac{2400}{80 \ln \frac{50}{30}+{20 \ln \frac{90}{50}} }= \frac{2400}{40.866 + 11.756} = 45.61 mm = 0.04561 m

We also compute: e = \bar{r} – R = 0.05000 m – 0.04561 m =0.00439 m

Allowable Load. We observe that the largest compressive stress will occur at point A where r = 0.030 m. Recalling that σ_{all} = 50 MPa and using Eq. (1), we write

-50 × 10^{6} Pa = – \frac{P}{2.4 × 10^{-3}  m²} + \frac{(0.110   P) (0.030   m  –  0.04561  m)}{(2.4 × 10^{-3}  m²) (0.00439  m) (0.030  m)} – 50 × 10^{6} = – 417p – 5432 p

p = 8.55 kN

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