Question 10.12: A solid circular bar is 45 mm in diameter and is subjected t...

A solid circular bar is 45 mm in diameter and is subjected to an axial tensile force of 120 kN along with a torque of 1150 N · m. Compute the maximum shear stress in the bar.

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Objective   Compute the maximum shear stress in the bar.

Given         Diameter = D = 45 mm

Axial force = F = 120 kN = 120 000 N

Torque = T = 1150 N · m = 1 150 000 N · mm

Analysis      Use Equation (10–2) to compute τ_{max} .

τ_{max} = \sqrt{(\frac{ \sigma }{2})^{2} + \tau^{2}}           (10-2)

Results        1. First, the applied normal stress can be found using the direct stress formula:
σ = F/A

A = πD² /4 = π ( 45 mm )² /4 = 1590 mm²

σ = (120 000 N)/(1590 mm² ) = 75.5 N/mm² = 75.5 MPa

2. Next, the applied shear stress can be found from the torsional shear stress formula:

\tau = T/Z_{p}

 

Z_{p} = πD³ /16 = π(45 mm)³ /16 = 17 892 mm³

 

τ = (1 150 000 N·mm) / (17 892 mm³) = 64.3 N/mm² = 64.3 MPa

3. Then using Equation (10–2) yields

τ_{max} = \sqrt{\left\lgroup\frac{ 75.5  MPa }{2}\right\rgroup ^{2} +(64.3  MPa)^{2}} = 74.6 MPa

Comment    This stress should be compared with the design shear stress.

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