Question 4.2: Analysis of Bolt–Tube Assembly In the assembly of the alumin...

Analysis of Bolt–Tube Assembly

In the assembly of the aluminum tube (cross sectional area A_{t}, modulus of elasticity E_{t}, length L_{t}) and steel bolt (cross-sectional area A_{b}, modulus of elasticity E_{b}) shown in Figure 4.2a, the bolt is single threaded, with a 2 mm pitch. If the nut is tightened one-half turn after it has been fitted snugly, calculate the axial forces in the bolt and tubular sleeve.

Given: A_{t} = 300 mm², E_{t} = 70 GPa, L_{t} = 0.6 m, A_{b} = 600 mm², and E_{b} = 200 GPa

F4.2
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The forces in the bolt and in the sleeve are denoted by P_{b} and P_{t}, respectively.

Statics: The only equilibrium condition available for the free body of Figure 4.2b gives

P_{b} = P{t}

That is, the compressive force in the sleeve is equal to the tensile force in the bolt. The problem is therefore statically indeterminate to the first degree.

Deformations: Using Equation 4.1, we write

\delta = \frac {PL} {AE}    (4.1)

\delta_b=\frac{P_b L_b}{A_b E_b}, \quad \delta_t=\frac{P_t L_t}{A_t E_t}           (c)

where

\delta _{b} is the axial extension of the bolt

\delta _{t} represents the axial contraction of the tube

Geometry: The deformations of the bolt and tube must be equal to Δ = 0.002/2 = 0.001 m, and the movement of the nut on the bolt must be

\begin{array}{r} \delta_b+\delta_t=\Delta \\ \frac{P_b L_b}{A_b+E_b}+\frac{P_t L_t}{A_t E_t}=\Delta \end{array}          (4.6)

Setting P_{b} = P_{t} and L_{b} = L_{t}, the preceding equation becomes

P_b\left(\frac{1}{A_b E_b}+\frac{1}{A_t E_t}\right)=\frac{\Delta}{L_t}             (4.7)

Introducing the given data, we have

P_b\left[\frac{1}{600(200) 10^3}+\frac{1}{300(70) 10^3}\right]=\frac{0.001}{0.6}

Solving, P_{b} = 29.8 kN.

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