Question 11.E.2: C Ltd makes two products, Alpha and Beta. The following data...

C Ltd makes two products, Alpha and Beta. The following data is relevant for year 3:

Material prices:                    Material M                          £2 per unit
                                                Material N                           £3 per unit

Direct labour is paid £10 per hour.
Production overhead cost is estimated to be £200,000, which includes £25,000 for  depreciation of property and equipment. Production overhead cost is absorbed into product costs using a direct labour hour absorption rate.
Each unit of finished product requires

                                                                  Alpha                 Beta
Material M                                            12 units              12 units
Material N                                              6 units                8 units
Direct labour                                        7 hours               10 hours

The sales director has forecast that sales of Alpha and Beta will be 5,000 and 1,000  units, respectively, during year 3. The selling prices will be

Alpha                    £182 per unit
Beta                      £161 per unit

She estimates that the inventory at 1 January, year 3, will be 100 units of Alpha and 200  units of Beta. At the end of year 3 she requires the inventory level to be 150 units of each  product.

The production director estimates that the raw material inventories on 1 January, year  3, will be 3,000 units of material M and 4,000 units of material N. At the end of year 3 the inventories of these raw materials are to be:

M:                   4,000 units
N:                    2,000 units

The fi nance director advises that the rate of tax to be paid on profi ts during year 3 is  likely to be 30 per cent. Selling and administration overhead is budgeted to be £75,000 in  year 3, which includes £5,000 for depreciation of equipment.
A quarterly cash-flow forecast has already been completed and is set out below

1 2 3 4
Quarter, year 3 £ £ £ £
Receipts 196,000 224,000 238,000 336,000
Payments:
Materials 22,000 37,000 40,000 60,000
Direct wages 100,000 110,500 121,000 117,000
Overhead 45,000 50,000 70,000 65,000
Taxation 5,000
Machinery purchase 120,000

The company’s balance sheet at 1 January, year 3, is expected to be as follows:

£ £ £
Cost Depreciation Net
Non current assets
Land 50,000 __ 50,000
Buildings and equipment 400,000 75,000 325,000
450,000 75,000 375,000
Current assets
Inventories
– raw materials 20,000
– finished goods 15,000
35,000
Receivables 25,000
Cash at bank 10,000
70,000
Current liabilities
Payables 9,000
Taxation 5,000
14,000
56,000
431,000
Financed by
Share capital 350,000
Retained earnings 81,000
431,000

You are required to prepare the company’s budgets for year 3 including a budgeted income statement for the year and a balance sheet at 31 December, year 3.

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Note the order in which the budgets are prepared. The sales budget determines production  requirements, which in turn determines materials usage, which in turn determines materials purchases and then payments to suppliers. Since the sales budget is prepared first, sales  are termed the principal (key) budget factor.

Sales budget for the year ended 31 December, year 3
Alpha Beta Total
Sales volume 5,000 1,000
Selling price £182 £161
Sales revenue £910,000 £161,000 £1,071,000

Production budget for the year ended 31 December, year 3

\begin{array}{lcc}&\text{Alpha}&\text{Beta}\\&\text{units}&\text{units}\\\text{Required by sales} &5,000&1,000\\\text{Required closing inventory}&\underline{150}&\underline{150}\\&5,150&1,150\\\text{Less expected opening inventory }&\underline{100}&\underline{200}\\\text{Production required }&\underline{5,050}&\underline{950}\end{array}

Raw materials usage budget for the year ended 31 December, year 3

\begin{array}{lcc}&\text{Materital M}&\text{Material N}\\&\text{units}&\text{units}\\\text{Required by production of Alpha}¹ & 60,600&30,300\\\text{Required by production of Beta}&\underline{11,400}&\underline{7,600}\\\text{Total raw material usage}&\underline{72,000}&\underline{ 37,900}\end{array}

Note 1 : The material usage for Alpha is determined as follows:

                                                       Units
Material M: 5,050 × 12           60,600
Material N: 5,050 × 6              30,300

The material requirements for Beta are calculated in the same way.

Raw materials purchases budget for the year ended 31 December, year 3

\begin{array}{lcc}&\text{Materital M}&\text{Material N}&\\&\text{units}&\text{units}&\text{Total}\\\text{Raw materials required by production}&72,000&37,900&\\\text{Required closing inventory }&\underline{4,000}&\underline{2,000}&\\&76,000&39,900&\\\text{Less expected opening inventory }&\underline{3,000}&\underline{4,000}\\\text{Quantity to be purchased}&\underline{ 73,000}&\underline{35,900}&\\\text{Price per unit}&£2&£3&\\\text{Value of purchases}&\underline{£146,000}&\underline{£107,700}&\underline{£253,700}\end{array}

Direct labour budget for the year ended 31 December, year 3

\begin{array}{lccc}&\text{Labour}&\text{Rate}&\text{Labour}\\&\text{hours}&\text{per hour}&\text{cost}\\&&£& £\\ \text{Product Alpha – 5,050 units}&35,350&10&353,500\\\text{Product Beta – 950 units}&\underline{9,500}&10&\underline{95,000}\\&\underline{44,850}&&\underline{448,500}\end{array}

Production cost budget: preliminary workings

Production overhead bsorption rate = \frac{£200,000}{44,850} = £4.459 per labour hour

Overhead absorbed by Alpha =  35,350 hours × £4.459 = £157,626
Overhead absorbed by Beta   = 9,500 hours ×  £4.459   = £42,361

Production cost budget for the year ended 31 December, year 3

\begin{array}{lcc}&\text{Alpha}&\text{Beta}\\&£&£\\\text{Direct materials}&&\\– M² &121,200&22,800\\– N&90,900&22,800\\\text{Direct wages}&353,500&95,000\\\text{Production overhead }&\underline{157,626}&\underline{42,361}\\&\underline{723,226}&\underline{182,961}\\\text{Cost per unit (used for closing inventory valuation)}&\underline{ £143.21}&\underline{£192.59}\end{array}

Note 2 : The direct material cost for Alpha is determined as follows:

Material                          Usage(units)                £
M                                       60,600 @ £2          121,200
N                                       30,300 @ £3           90,900

The material cost for Beta is calculated in the same way.

Quarter 1 2 3 4
£ £ £ £
Receipts 196,000 224,000 238,000 336,000
Payments:
Materials 22,000 37,000 40,000 60,000
Direct wages 100,000 110,500 121,000 117,000
Overhead 45,000 50,000 70,000 65,000
Taxation 5,000
Machinery purchase \underline{\hspace{10 pt}} \underline{\hspace{10 pt}} 120,000 \underline{\hspace{10 pt}}
Total payments 172,000 197,500 351,000 242,000
Net cash inflow/(outflow) 24,000 26,500 113,000 94,000
Balance b/fwd³ 10,000 34,000 60,500 52,500
Balance c/fwd 34,000 60,500 52,500 41,500

Note 3: The balance b/fwd in quarter 1 is the cash at bank on the forecast balance sheet  for 1 January, year 3

Budgeted income statement for the year ended 31 December, year 3

\begin{array}{lcc}&£&£\\\text{Revenue}&&1,071,000\\\text{Opening inventory of raw materials}^{4}&20,000&\\\text{Purchases of raw materials}&\underline{253,700}&\\&273,700&\\\text{Closing inventory of raw materials}^{5}&\underline{14,000}&\\&259,700&\\<br /> \text{Direct wages}&448,500&\\\text{Production overhead}&\underline{200,000}&\\\text{Production cost of goods completed}&908,200&\\\text{Opening inventory of finished goods}^{4}&\underline{15,000}\\&923,200&\\\text{Closing inventory of finished goods}^{5}&\underline{50,370}&\\\text{Production cost of goods sold}&&\underline{872,830}\\\text{Gross profit}&&198,170\\\text{Selling and administration overhead}&&\underline{75,000}\\\text{Net profit before taxation}&&123,170\\\text{Taxation}&&\underline{36,951}\\&&86,219\\\text{Retained earnings b/f}&&\underline{81,000}\\\text{Retained earnings c/f}&&\underline{167,219}\end{array}

Note 4 : The opening inventory figures for raw materials and finished goods are taken from the opening balance sheet.

Note 5 : The closing inventories are calculated as follows:

                                                                                    £
Raw materials:
M: 4,000 × £2                                                     8,000
N: 2,000 × £3                                                     6,000
                                                                                14,000
Finished goods:
Alpha: 150 × £143.21                                        21,481.50
Beta: 150 × £192.59                                           28,888.50

                                                                                 50,370.00

£ £ £
Cost Depreciation Net
Non current assets
Land 50,000 __ 50,000
Buildings and equipment 520,000 105,000 415,000
570,000 105,000 465,000
Current assets
Inventories
– raw materials 14,000
– finished goods 50,370
64,370
Receivables 102,000
Cash at bank 41,500
207,870
Current liabilities
Payables 118,700
Taxation 36,951
155,651
52,219
517,219
Financed by
Share capital 350,000
Retained earnings 167,219
517,219
\begin{array}{lc}&£000\\\text{Note 6 : Buildings and equipment}&\\\text{Opening cost balance}& 400\\\text{Purchases during year}&\underline{120}\\&\underline{520}\\\text{Opening depreciation balance}&75\\\text{Production depreciation}&25\\\text{Selling depreciation}&\underline{5}\\&\underline{105}\\\text{Note 7 : Receivables}&\\\text{Opening balance}&25\\\text{Sales}&1,071\\\text{Receipts (cash budget)}&\underline{(994)}\\&\underline{102}\end{array}

\begin{array}{lcc}&£&£\\\text{Note 8 : Closing payables balance}&&\\\text{Opening balance of payables}&&9,000\\\text{Material purchases from budget}&&253,700\\\text{Overhead, excluding depreciation: *}&&\\\text{Production}&& 175,000\\\text{Selling and administration}&&\underline{70,000}\\&&507,700\\\text{Less payments (from cash budget):}&&\\\text{Materials }&159,000&\\\text{Overhead }&\underline{230,000}\\&&\underline{389,000}\\\text{Closing balance of payables}&&\underline{118,700}\end{array}

* The depreciation must be excluded from the overhead because it is not a cash item, i.e. it is not a payment which must be made to suppliers.

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