Question 37.3: Control Resolution, Accuracy, and Repeatability Referring ba...

Control Resolution, Accuracy, and Repeatability

Referring back to Example 37.1 , the mechanical inaccuracies in the open-loop positioning system can be described by a normal distribution whose standard deviation = 0.005 mm. The range of the worktable axis is 550 mm, and there are 16 bits in the binary register used by the digital controller to store the programmed position. Determine (a) control resolution, (b) accuracy, and (c) repeatability for the positioning system.

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(a) Control resolution is the greater of CR_1 and CR_2 as defined by Equations (37.14a) and (37.15):

CR_1=\frac{p}{n_s r_g}=\frac{5.0}{48(4)}= 0.0260 mm

CR_2=\frac{L}{2^B -1}=\frac{550}{2^{16}-1}=\frac{550}{65,535} = 0.0084 mm

CR = Max {0.0260 ,0.0084} = 0.026 mm

(b) Accuracy is given by Equation (37.17):

Ac = 0.5 CR +3σ  (37.17)

Ac= 0.5(0.0260) + 3(0.005) =  0.0280 mm

(c) Repeatability Re = ±3(0.005) = ±0.015 mm

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