Question 15.13: Design of a Welded Joint under Out-of-Plane Eccentric Loadin...
Design of a Welded Joint under Out-of-Plane Eccentric Loading
A welded joint is subjected to out-of-plane eccentric force P (Figure 15.28). What weld size is required?
Given: L_{1} = 60 mm, L_{2} = 90 mm, e = 50 mm, P = 15 kN
Assumption: An E6010 welding rod with factor of safety n = 3 is used.

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By Table 15.8, for E6010, S_{y} = 345 MPa. The centroid lies at the intersection of the two axes of symmetry of the area enclosed by the weld group. The moment of inertia is
I_x=2(60) t(45)^2+\frac{2(90)^3 t}{12}=364,500 t mm ^4
The total weld area equals A=2(60 t+90 t)=300 t mm ^2 . Moment is M = 15(50) = 750 kN mm.
The maximum shear stress, using Equation 15.49, is
\tau=\left(\tau_d^2+\tau_m^2\right)^{1 / 2} (15.49)
\tau=\left[\left\lgroup \frac{15,000}{300 t} \right\rgroup ^2+\left\lgroup \frac{750,000 \times 45}{364,500 t} \right\rgroup ^2\right]^{1 / 2}=\frac{105.2}{t} N / mm ^2
Applying Equation 15.44, we have
n=\frac{S_{y s}}{\tau}=\frac{0.5 S_y}{\tau} (15.44)
n \tau=0.5 S_y ; \quad 3\left(\frac{105.2}{t}\right)=0.5(345) \quad \text { or } \quad t=1.83 mm
Hence,
h=\frac{t}{0.707}=\frac{1.83}{0.707}=2.59 mm
Comment: A nominal size of 3 mm fillet welds should be used throughout.
Table 15.8 Typical Weld-Metal Properties |
|||||
Ultimate Strength | Yield Strength | ||||
AWS Electrode Number | ksi | (MPa) | ksi | (MPa) | Percent Elongation |
E6010 | 62 | (427) | 50 | (345) | 22 |
E6012 | 67 | (462) | 55 | (379) | 17 |
E6020 | 62 | (427) | 50 | (345) | 25 |
E7014 | 72 | (496) | 60 | (414) | 17 |
E7028 | 72 | (496) | 60 | (414) | 22 |
Source: American Welding Society Code AWSD.1.77, American Welding Society, Miami, FL. |