Question 10.9: In the production of silicon wafers, 30 lots of size 500 are...

In the production of silicon wafers, 30 lots of size 500 are sampled, and the proportion of defective wafers is calculated for each sample. Table 10.2 presents the results. Compute the center line and 3σ control limits for the p chart. Plot the chart. Does the process appear to be in control?

TABLE 10.2 Number and proportion defective, for Example 10.9
Sample Number
Defective
Proportion Defective (\hat{p}) Sample Number
Defective
Proportion Defective (\hat{p})
1 17 0.034 16 26 0.052
2 26 0.052 17 19 0.038
3 31 0.062 18 31 0.062
4 25 0.050 19 27 0.054
5 26 0.052 20 24 0.048
6 29 0.058 21 22 0.044
7 36 0.072 22 24 0.048
8 26 0.052 23 30 0.060
9 25 0.050 24 25 0.050
10 21 0.042 25 26 0.052
11 18 0.036 26 28 0.056
12 33 0.066 27 22 0.044
13 29 0.058 28 31 0.062
14 17 0.034 29 18 0.036
15 28 0.056 30 23 0.046
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The average of the 30 sample proportions is \bar{p}=0.050867. The center line is therefore plotted at 0.050867. The control limits are plotted at 0.050867 ± 3 \sqrt{(0.050867)(0.949133) / 500}. The upper control limit is therefore 0.0803, and the lower control limit is 0.0214. Figure 10.14 presents the p chart. The process appears to be in control.

155402-FIGURE 10.14

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