Question 15.5: Preloaded Bolt Connecting the Head and Cylinder of a Pressur...
Preloaded Bolt Connecting the Head and Cylinder of a Pressure Vessel
Figure 15.15 illustrates a portion of a cover plate bolted to the end of a thick-walled cylindrical pressure vessel. A total of N_{b} bolts are to be used to resist a separating force P. Determine
a. The joint constant
b. The number N_{b} for a permanent connection
c. The tightening torque for an average condition of thread friction
Given: The required joint dimensions and materials are shown in the figure. The applied load P = 55 kips.
Design Assumptions: The effects of the flanges on the joint stiffness are omitted. The connection is permanent. A bolt safety factor of n = 1.5 is used.

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a. Referring to Figure 15.15, Equation 15.34 gives
k_p=\frac{0.58 \pi E_p d}{2 \ln \left(5 \frac{0.58 L+0.5 d}{0.58 L+2.5 d}\right)} (15.34)
k_p=\frac{0.58 \pi\left(E_s / 2\right)(0.75)}{2 \ln \left[5 \frac{0.58(2)+0.5(0.75)}{0.58(2)+2.5(0.75)}\right]}=0.368 E_s
Through the use of Equation 15.31a,
k_b=\frac{A_b E_b}{L} (15.31a)
k_b=\frac{A E_s}{L}=\frac{\pi d^2 E_s}{4 L}=\frac{\pi(0.75)^2 E_s}{4(2)}=0.221 E_s
Equation 15.22 is therefore
C=\frac{k_b}{k_b+k_p}=\frac{0.221}{0.221+0.368}=0.375
b. From Tables 15.1 and 15.4, we have A_{t} = 0.334 in.² and S_{p} = 105 ksi. Applying Equation 15.20,
F_i=\left\{\begin{array}{cc} 0.75 F_p & \text { (reused connections) } \\ 0.9 F_p & \text { (permanent connections) } \end{array}\right. (15.20)
F_i=0.9 S_p A_t=0.90(105)(0.334)=31.6 kips
For N_{b} bolts, Equation 15.26 can be written in the form
\frac{C P n}{A_t}+\frac{F_i}{A_t}=S_p (15.26)
\frac{C\left(P / N_b\right) n}{A_t}+\frac{F_i}{A_t}=S_p
from which
N_b=\frac{C P n}{S_p A_t-F_i}
Substituting the numerical values, we have
N_b=\frac{(0.375)(55)(1.5)}{105(0.334)-31.6}=8.92
Comment: Nine bolts should be used.
c. By Equation 15.21,
T=K d F_i (15.21)
T=0.2 d F_i=0.2(0.75)(31.6)=4.74 kips \cdot in .
Table 15.1 Dimensions of Unified Screw Threads |
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Course Threads—UNC | Fine Threads—UNF | ||||||
Size | Major Diameter, d (in.) | Threads per Inch, N = 1/p | Minor Diameter d_{r} (in.) | Tensile Stress Area, A_{t}, (in.^{2}) | Threads per Inch, N = l/p | Minor Diameter, d_{r} (in.) | Tensile Stress Area, A_{t} (in.^{2}) |
1 | 0.073 | 64 | 0.0538 | 0.00263 | 72 | 0.0560 | 0.00278 |
2 | 0.086 | 56 | 0.0641 | 0.00370 | 64 | 0.0668 | 0.00394 |
3 | 0.099 | 48 | 0.0734 | 0.00487 | 56 | 0.0771 | 0.00573 |
4 | 0.112 | 40 | 0.0813 | 0.00604 | 48 | 0.0864 | 0.00661 |
5 | 0.125 | 40 | 0.0943 | 0.00796 | 44 | 0.0971 | 0.00830 |
6 | 0.138 | 32 | 0.0997 | 0.00909 | 40 | 0.1073 | 0.01015 |
8 | 0.164 | 32 | 0.1257 | 0.0140 | 36 | 0.1299 | 0.01474 |
10 | 0.190 | 24 | 0.1389 | 0.0175 | 32 | 0.1517 | 0.0200 |
12 | 0.216 | 24 | 0.1649 | 0.0242 | 28 | 0.1722 | 0.0258 |
1/4 | 0.250 | 20 | 0.1887 | 0.0318 | 28 | 0.2062 | 0.0364 |
3/8 | 0.375 | 16 | 0.2983 | 0.0775 | 24 | 0.3239 | 0.0878 |
1/2 | 0.500 | 13 | 0.4056 | 0.1419 | 20 | 0.4387 | 0.1599 |
5/8 | 0.625 | 11 | 0.5135 | 0.226 | 18 | 0.5368 | 0.256 |
3/4 | 0.750 | 10 | 0.6273 | 0.334 | 16 | 0.6733 | 0.373 |
7/8 | 0.875 | 9 | 0.7387 | 0.462 | 14 | 0.7874 | 0.509 |
1 | 1.000 | 8 | 0.8466 | 0.606 | 12 | 0.8978 | 0.663 |
Source: ANSI/ASME Standards, B1.1–2014, B1.13–2005, New York, American Standards Institute, 2005. Note: The pitch or mean diameter d_m \approx d-0.65 p |
Table 15.4 SAE Specifications and Strengths for Steel Bolts |
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SAE Grade | Size Range Diameter, d (in.) | Proof Strength,^{a} S_{p} (ksi) | Yield Strength,^{b} S_{y} (ksi) | Tensile Strength,^{b} S_{u} (ksi) | Material Carbon Content |
1 | \frac{1}{4}-1 \frac{1}{2} | 33 | 36 | 60 | Low or medium |
2 | \frac{1}{4}-\frac{3}{4} | 55 | 57 | 74 | Low or medium |
2 | \frac{7}{8}-1 \frac{1}{2} | 33 | 36 | 60 | Low or medium |
5 | \frac{1}{4}-1 | 85 | 92 | 120 | Medium, CD |
5 | 1 \frac{1}{8}-1 \frac{1}{2} | 74 | 81 | 105 | Medium, CD |
7 | \frac{1}{4}-1 \frac{1}{2} | 105 | 115 | 133 | Medium, alloy, Q&T |
8 | \frac{1}{4}-1 \frac{1}{2} | 120 | 130 | 150 | Medium, alloy, Q&T |
Source: Society of Automotive Engineers Standard J429k, 2011. ^{a}Corresponds to permanent set not over 0.0001 in. ^{b}Offset of 0.2%. Q&T, quenched and tempered. |