Question 17.6: The header mentioned in Example 17.4 is subjected to bending...

The header mentioned in Example 17.4 is subjected to bending stresses in the flat sides. What is the ligament efficiency for the bending stress?

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p = 3in.

T_{0} =0.25 in.             d_{0}=0.875 in.

b_{0} = 3 − 0.875 = 2.125in.

T_{1} = 0.125in.             d_{1} = 0.9375in.

b_{1} = 3 − 0.9375 = 2.0625in.

T_{2} = 0.25in.            d_{2} = 0.875in.

b_{2} = 3 − 0.875 = 2.125in.

T_{3} = 0.125in.             d_{3} = 0.9375in.

b_{3} = 3 − 0.9375 = 2.0625in.

T_{4} = 0.5in.                d_{4} = 0.875in.

b_{4} = 3 − 0.875 = 2.125in.

\Sigma A X = (2.125)(0.25) × (0.125 + 0.125 + 0.25 + 0.125 + 0.5) + (2.0625)(0.125) × (0.0625 + 0.25 + 0.125 + 0.5) + (2.125)(0.25)(0.125 + 0.125 + 0.5) + (2.0625)(0.125)(0.0625 + 0.5) + (2.125)(0.5)(0.25)

\Sigma A X = 1.6484

\Sigma A = (2.125)(0.25)+(2.0625)(0.125) + (2.125)(0.25)+(2.0625)(0.125) + (2.125)(0.5) = 2.6406

\bar{X}=\frac{1.6484}{2.6406} = 0.6243

I=\frac{1}{12} [(2.125)(0.25)^{3}+(2.0625)(0.125)^{3} +(2.125)(0.25)^{3}+(2.0625)(0.125)^{3}+(2.125)(0.5)^{3} ] + (2.125)(0.25)(0.125 + 0.125 +0.25+0.125+0.5-0.6243)^{2}+ (2.0625)(0.125) \times(0.0625+0.25+0.125+0.5-0.6243)^{2} + (2.125)(0.25) \times(0.125+0.125+0.5-0.6243)^{2} +(2.0625)(0.125)(0.0625+0.5-0.6243)^{2} +(2.125)(0.5)(0.6243-0.25)^{2}

I = 0.3451in. ^{4}

c = (the larger of 0.6243 or 1.25 − 0.6243)

= 0.6257 in.

The equivalent diameter is equal to

D_{E}=3-\frac{(6)(0.3451)}{(1.25)^{2}(0.6257)} =3-2.118=0.882 in.

Thus,

e_{ b }=\frac{3-0.882}{3} =0.706

Comparing this with the efficiency from Example 17.4, we see that this is a case where the grooves for expanding the tube have little to do with the efficiency, because e_{ m } =0.704 and e_{ b }  =0.706.

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p = 4in. T_{0} = 0.125in.         ...