Question 13.17: The Wärtsilä RT-flex96C, the two-stroke, turbocharged, low-s...

The Wärtsilä RT-flex96C, the two-stroke, turbocharged, low-speed Diesel engine shown in Figure 13.54, was manufactured by the Finnish manufacturer Wärtsilä. With 14 cylinders, it is one of the largest reciprocating engines in the world. Determine the following items for the Diesel cold ASC with k = 1.4. Assume that, when the engine is producing 80,080 kW of output power, it has a compression ratio of 18.0 to 1 with a cutoff ratio of 2.32, and it uses fuel with a heating value of 45.5 × 10³kJ/kg with a fuel flow rate of rate 3.35 kg/s.

a. The Diesel cold ASC thermal efficiency of the engine.
b. The actual thermal efficiency of the engine.
c. The mechanical efficiency of the engine

The 14-cylinder Wärtsilä RT-flex96C marine engine was put into service in September 2006 aboard the Emma Mærsk. Its maximum continuous power output was 80,080 kW (108,920 bhp) at 102 rpm. Measuring 27.3 m long and 13.5 m high, its overall weight is 2300 tons.

13.54
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a. The compression ratio \text{CR} = 18.0, and the cutoff ratio \text{CO} = 2.32, so the Diesel cold ASC thermal efficiency is given by Eq. (13.36) as

(η_T)_{\substack{\text{Diesel}\\\text{cold ASC}\\}} = 1 – \frac{\text{CR}^{1-k} (\text{CO}^k – 1)}{k(\text{CO} – 1)}            (13.36)

(η_T)_{\substack{\text{Diesel}\\\text{cold ASC}\\}} = 1 – \frac{(18.0)^{−0.40} [(2.32)^{1.40} – 1]}{1.40 (2.32 − 1)} = 0.617 = 61.7\%

b. The rate of energy provided by burning the fuel is

\dot{Q}_\text{fuel} = (\text{Fuel heating value in kJ/kg-fuel}) × (\text{Fuel flow rate in kg-fuel/s})

= (45.5 × 10^3  \text{kJ/kg-fuel}) × (3.35  \text{kg-fuel/s}) = 152 × 10^3  \text{kJ/s} = 152,000  \text{kW}

Then the actual thermal efficiency of the engine is given by Eqs. (7.5) and (13.33) as

η_T = \frac{\text{Net work output}}{\text{Total heat input}} = \frac{\text{Engine work output − Pump work input}}{\text{Boiler heat input}}                 (7.5)

η_m = \frac{\dot{W}_\text{actual}}{\dot{W}_\text{reversible}} = \frac{(\dot{W}_B)_\text{out}}{\dot{W}_I)_\text{out}} = 1- \frac{\dot{W}_F}{(\dot{W}_I)_\text{out}}                                   (13.33)

(η_T)_{\substack{\text{Diesel}\\\text{actual}\\}}= \frac{(\dot{W}_B)_\text{out}}{\dot{Q}_\text{fuel}} = \frac{80,080}{152,000} = 0.527 = 52.7\%

c. Since (η_T)_\text{actual }=(η_m)(η_T)_\text{cold ASC},

η_m = \frac{(η_T)_\text{actual }}{(η_T)_\text{cold ASC}} = \frac{0.525}{0.617 } = 0.851 = 85.1\%

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