Question 4.3: What must be the length of a 6-mm-diameter aluminum (G = 27 ...

What must be the length of a 6-mm-diameter aluminum (G = 27 GPa) wire so that it could be twisted through one complete revolution without exceeding a shear stress of 42 MPa?

Given: Cross section of wire, desired deformation, limit on shear stress.
Find: Required length of wire.
Assume: Hooke’s law applies.

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The angle of twist of the wire after “one complete revolution” is 2π. The angle of twist is defined as

\phi =\frac{TL}{JG},

and, using the definition of maximum shear stress, this can also be written as

\phi =\frac{\tau _{max}\sout{J}}{c}\frac{L}{\sout{J}G}=\frac{\tau _{max}L}{cG},

which we rearrange to solve for the wire length L:

L=\frac{\phi  cG}{\tau _{max}}=\frac{2\pi \cdot (0.003  \textrm{m})(27\times 10^9  \textrm{Pa})}{42\times 10^6  \textrm{Pa}}

L = 12.12 m.

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