Question 13.1: A gearset consists of a 16-tooth pinion driving a 40-tooth g...

A gearset consists of a 16-tooth pinion driving a 40-tooth gear. The diametral pitch is 2, and the addendum and dedendum are 1/P and 1.25/P, respectively. The gears are cut using a pressure angle of 20°.
(a) Compute the circular pitch, the center distance, and the radii of the base circles.
(b) In mounting these gears, the center distance was incorrectly made \frac{1}{4} in larger.
Compute the new values of the pressure angle and the pitch-circle diameters.

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(a)        P=\frac{\pi }{P}=\frac{\pi }{2}=1.571  in

The pitch diameters of the pinion and gear are, respectively,

d_P=\frac{N_P}{P}=\frac{16}{2}=8  in                         d_G=\frac{N_G}{P}=\frac{40}{2}=20  in

Therefore the center distance is

\frac{d_P+d_G}{2}=\frac{8+20}{2} =14 in

Since the teeth were cut on the 20° pressure angle, the base-circle radii are found to be, using r_b = r cos Φ,

r_b(pinion)=\frac{8}{2}\cos20°=3.759  in

r_b(gear)=\frac{20}{2}\cos20°=9.397  in

(b) Designating d'_P and d'_G as the new pitch-circle diameters, the \frac{1}{4} -in increase in the center distance requires that

\frac{d'_P+d'_G}{2}=14.250                     (1)

Also, the velocity ratio does not change, and hence

\frac{d'_P}{d'_G}=\frac{16}{40}                      (2)

Solving Eqs. (1) and (2) simultaneously yields

d'_P = 8.143 in                d'_G = 20.357 in

Since r_b = r cos Φ, using either the pinion or gear, the new pressure angle is

\phi'=\cos ^{-1}\frac{_rb(pinion)}{d'/2}= \cos ^{-1}\frac{3.759}{8.143/2}=22.59°

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