Question 2.15: A hold tank is installed in an aqueous effluent-treatment pr...

A hold tank is installed in an aqueous effluent-treatment process to smooth out fluctuations in concentration in the effluent stream. The effluent feed to the tank normally contains no more than 100 ppm of acetone. The maximum allowable concentration of acetone in the effluent discharge is set at 200 ppm. The surge tank working capacity is 500 m^{3} and it can be considered to be perfectly mixed. The effluent flow is 45,000 kg/h. If the acetone concentration in the feed suddenly rises to 1000 ppm, due to a spill in the process plant, and stays at that level for half an hour, will the limit of 200 ppm in the effluent discharge be exceeded?

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Basis: increment of time Δt
To illustrate the general solution to this type of problem, the balance will be set up in
terms of symbols for all the quantities and then actual values for this example substituted.
Let, Material in the tank = M,
Flow-rate = F,
Initial concentration in the tank = C_{0} ,
Concentration at time t after the feed concentration is increased = C,
Concentration in the effluent feed = C_{1} ,
Change in concentration over time increment Δt D ΔC,
Average concentration in the tank during the time increment = C_{av} .
Then, as there is no generation in the system, the general material balance (Section 2.3)
becomes: Input – Output = Accumulation

Material balance on acetone.
Note: as the tank is considered to be perfectly mixed the outlet concentration will be
the same as the concentration in the tank.
Acetone in – Acetone out = Acetone accumulated in the tank
FC_{1}\Delta t-FC_{av} \Delta t=M(C+\Delta C)-MC
F\left(C_{1}-C_{av} \right) =M\frac{\Delta C}{\Delta t}
Taking the limit, as \Delta t\longrightarrow 0
\frac{\Delta C}{\Delta t}=\frac{dC}{dt} , C_{av}=C

F(C_{1} -C)=M\frac{dC}{dt}

Integrating

\int_{0}^{t}{dt}=\frac{M}{F}\int_{C_{0} }^{C }{\frac{dc}{\left(C_{1}-C \right) } } t=-\frac{M}{F} ln[\frac{C_{1}-C }{C_{1}-C_{0} } ]

Substituting the values for the example, noting that the maximum outlet concentration
will occur at the end of the half-hour period of high inlet concentration.

t = 0.5 h
C_{1} = 1000 ppm
C_{0} = 100 ppm (normal value)
M = 500 m^{3} = 500,000 kg
F = 45,000 kg/h

0.5=-\frac{500,000}{45,000}ln\left[\frac{1000-C}{1000-100} \right]
0.045=-ln\left[\frac{1000-C}{900} \right]

e^{-0.045}\times 900=1000-C

C= \underline{\underline{140ppm} }

So the maximum allowable concentration will not be exceeded.

Sol 2.15

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