Question 3.8: A hot water pipe is insulated using an outside casing with f...

A hot water pipe is insulated using an outside casing with formed-in-place, polyurethane foam filling the spacing. This is shown in Figure (a) . The pipe is made of copper with an inner radius R = 3.7 cm and a wall thickness l_{c} = 2 mm . The Teflon casing has an inner radius R_{2} = 7.2 cm and a wall thickness l_{t} = 2 mm. The pipe has length L = 1 m. The inner surface of the pipe is at temperature T_{1} = 45^{\circ }C and the other surface of the casing is at T_{2} = 25^{\circ }C.

(a) Draw the thermal circuit diagram for steady-state conduction through the pipe-foam-casing composite. Label the outside surface temperature of the pipe as T_{1^{\prime }} and the inside surface temperature of the casing as T_{2^{\prime }} .

(b) Determine −Q_{1} flowing out of surface 1.
(c) Determine T_{1^{\prime }} and T_{2^{\prime }} . Determine the thermal conductivities at or near 300 K.

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(a) The thermal circuit diagram is shown in Figure (b) . Note that Q_{k,1-1^{\prime }}  flows through all the resistances and at surface 2 is labeled as Q_{2} . Also note that T_{ 1}^{\prime} and T _{2}^{\prime}  are not initially given. In other words, by using the overall resistance  R_{k,\sum} , we have from   Q_{1}+Q_{k,1-1^{\prime }}=0     or      Q_{1}=-Q_{k,1-1^{\prime }}

  Q_{1}+Q_{k,1-1^{\prime }}=0               energy equation for node T_{1}

Q_{1}=-Q_{k,1-1^{\prime }}=-\frac{T_{1}-T_{1^{\prime }}}{R_{k,1-1^{\prime }}}= -\frac{T_{1}-T_{2}}{R_{k,\sum }}

 

R_{k,\sum }=R_{k,1-1^{\prime } }+R_{k,1^{\prime }-2^{\prime } }+R_{k,2^{\prime }-2 }     overall resistance between nodes T_{1} and T_{2}.

So, we can solve for Q_{1} without evaluation T_{1^{\prime}} .
(b) We now evaluate Q_{1} using the above energy equation. The resistances are all for radial geometries. From Table, for cylindrical shells we have

R_{k,1-1^{\prime } }=\frac{\ln \frac{R_{1}+l_{c}}{R_{1}} }{2\pi Lk_{c}}

 

R_{k,1^{\prime }-2^{\prime } }=\frac{\ln \frac{R_{2}}{R_{1}+l_{c}} }{2\pi L\left\langle k\right\rangle }

 

R_{k,2^{\prime }-2 }=\frac{\ln \frac{R_{2}+l_{t}}{R_{2}} }{2\pi L k_{t} }

The thermal conductivities for copper (Table), polyurethane foam formed in place (Table), and Teflon (Table), are

copper: k_{c} = 385 W/m-K      at T = 300 K Table
foam: \left\langle k\right\rangle = 0.026 W/m-K       at T = 298 K Table ]
Teflon: k_{t} = 0.26 W/m-K      at T = 293 K Table .

Using the numerical values, we have

R_{k,1-1^{\prime } }=\frac{\ln \frac{0.039(m)}{0.037(m)} }{2\pi \times 1(m)\times 385(W/m-K) }=2.177\times 10^{-5\circ }C/W  

 

R_{k,1^{\prime }-2^{\prime } }=\frac{\ln \frac{0.074(m)}{0.039(m)} }{2\pi \times 1(m)\times 0.026(W/m-K) }=3.755^{\circ }C/W

 

R_{k,2^{\prime }-2 }=\frac{\ln \frac{0.074(m)}{0.072(m)} }{2\pi \times 1(m)\times 0.026(W/m-K) }=1.678\times 10^{-2\circ }C/W

Then  Q_{1}=-\frac{(45-25)(^{\circ }C)}{(2.177\times 10^{-5}+3.755+1.678\times 10^{-2})(^{\circ }C/W)}=-5.303W

This is relatively low heat loss from the water and this insulation is considered a good insulation. Note that the foam resistance is dominant (lowest k and largest thickness among the three layers).

(c) The temperatures T_{1^{\prime}} and T_{2^{\prime}} are found by either writing the nodal energy equation or using Figure Ex. 3.8(b) and noting that

Q_{1}=-\frac{T_{1}-T_{2}}{R_{k,1-1^{\prime }}}       or        T_{1^{\prime }} =T_{1}+(Q_{1}R_{k,1-1^{\prime }})

 

Q_{1}=-\frac{T_{1^{\prime }}-T_{2^{\prime }}}{R_{k,1^{\prime }-2^{\prime }}} or T_{2^{\prime }} =T_{1^{\prime }}+(Q_{1}R_{k,1^{\prime }-2^{\prime }})

Using the numerical results, we have

T_{1^{\prime }}=45(^{\circ }C)-[-5.303(W)\times 2.177\times 10^{-5}(^{\circ }C/W)]=45(^{\circ }C)   (no noticeable change in temperature across the copper tube)

T_{2^{\prime }}=45(^{\circ }C)-[-5.303(W)\times 3.755(^{\circ }C/W)]=25.08(^{\circ }C)       (close to T_{2} ).

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