Question 5.14: A spherical pressure vessel, with a 500 mm inner diameter, i...

A spherical pressure vessel, with a 500 mm inner diameter, is welded from steel plates. The welded joints are sufficiently strong and do not weaken the vessel. The plates are made from cold drawn steel 20C8 \left(S_{u t}=440 N / mm ^{2} \text { and } S_{y t}=242\right. \left. N / mm ^{2}\right)  The vessel is subjected to internal pressure, which varies from zero to 6 N/mm². The expected reliability is 50% and the factor of safety is 3.5.
The size factor is 0.85. The vessel is expected to withstand infinite number of stress cycles. Calculate the thickness of the plates.

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\text { Given For vessel } D_{i}=500 mm .

p_{i}=\text { zero to } 6 N / mm ^{2} \quad S_{u t}=440 N / mm ^{2} .

S_{y t}=242 N / mm ^{2} \quad R=50 \%(f s)=3.5 \quad K_{b}=0.85 .

Step I Endurance limit stress for vessel

S_{o}^{\prime}=0.5 S_{u t}=0.5(440)=220 N / mm ^{2} .

From Fig. 5.24 (cold drawn steel and

\left.S_{u t}=440 N / mm ^{2}\right) .

K_{a}=0.82 .

K_{b}=0.85 .

\text { For } 50 \% \text { reliability, } K_{c}=1.0 .

S_{e}=K_{a} K_{b} K_{c} S_{e}^{\prime}=0.82(0.85)(1.0)(220) .

= 153.34 N/mm².

Step II Construction of modifi ed Goodman diagram
For a spherical pressure vessel

\sigma_{t}=\frac{p_{i} D_{i}}{4 t} .

\sigma_{\max }=\frac{p_{\max } D_{i}}{4 t}=\frac{6(500)}{4 t}=\left(\frac{750}{t}\right) N / mm ^{2} .

\sigma_{\min .}=0 .

\sigma_{a}=\sigma_{m}=\frac{1}{2} \sigma_{\max }=\frac{1}{2}\left(\frac{750}{t}\right)=\left(\frac{375}{t}\right) N / mm ^{2} .

\tan \theta=\frac{\sigma_{a}}{\sigma_{m}}=1 \quad \text { or } \quad \theta=45^{\circ} .

The modified Goodman diagram for this example is shown in Fig. 5.45

Step III Permissible stress amplitude
Refer to Fig. 5.45. The coordinates of the point X are determined by solving the following two equations simultaneously

(i) Equation of line AB

\frac{S_{a}}{153.34}+\frac{S_{m}}{440}=1           (a).

(ii) Equation of line OX

\frac{S_{a}}{S_{m}}=\tan \theta=1               (b).

Solving the two equations,

S_{a}=S_{m}=113.71 N / mm ^{2} .

Step IV Thickness of plate

\text { Since } \quad \sigma_{a}=\frac{S_{a}}{(f s)} \quad \therefore \quad\left(\frac{375}{t}\right)=\frac{113.71}{3.5} .

t = 11.54 mm.

5.24
5.45

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