Question 3.3: Figure 3-7 shows a shaft carrying two sheaves that are keyed...

Figure 3-7 shows a shaft carrying two sheaves that are keyed to the shaft. Part (b) shows that a force F is transmitted from the shaft to the hub of the sheave through a square key. The shaft is 2.25 inches in diameter and transmits a torque of 14 063 Ib.in. The key has a square cross section, 0.50 in on a side, and a length of 1.75 in. Compute the force on the key and the shear stress caused by this force.

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Objective         Compute the force on the key and the shear stress.

Given            Layout of shaft, key, and hub shown in Figure 3-7.
Torque = T = 14 063 lb-in; key dimensions = 0.5 × 0.5 × 1.75 in.
Shaft diameter – D = 2.25 in; radius = R = D/2 = 1.125 in.

Analysis        Torque T = force F × radius R, Then F = T/R.
Use equation (3-4) to compute shearing stress: τ = F/A,.

τ=sharing force/area in shear=F/As\tau =sharing  force / area  in  shear = F/A_{s} (3-4)
Shear area is the cross section of the key at the interface between the shaft and the hub: As=bL.A_s = bL.

Results       F = T/R = (14 063 lb.in)/( 1.125 in) = 12 5001b
As=bLA_s = bL = (0.50 in)( 1.75 in) = 0.875 in2in^2
τ = F/A = (12 5001b)/(0.875 in2in^2) – 14 300 in2in^2

Comment  This level of shearing stress will be uniform on all parts of the cross section of the key.

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