Question 4.7: In an electrically heated, open radiation oven, shown in Fig...

In an electrically heated, open radiation oven, shown in Figure (a), electrical resistance wires are wrapped around a ceramic cylindrical shell. The Jouleheating rate is S˙e,J\dot{S}_{ e,J} . The outer surface of the ceramic is ideally insulated, while the inner surface radiates to a cylindrical workpiece (i.e., object to be heated). The ceramic shell and the workpiece have the same length L. At a given time, the ceramic is at a temperature T2T_{2} and the workpiece is at T1T_{1} . The surrounding, to which heat is exchanged through the open ends of the oven, is at T3T_{3} .
(a) Draw the thermal circuit diagram.
(b) Determine the view factor from the relations and compare with the graphical results of Figure.
(c) Assuming a steady state, determine the fraction of heat transferred to the surroundings.
S˙e,J=104W   ,T1=300C,   T3=20C,   ϵr,1=0.9,   ϵr,2=0.8,   D1=3cm,   D2=15cm\dot{S}_{ e,J} = 10^{4} W     , T_{1} = 300^{\circ }C,      T_{3} = 20^{\circ }C,      \epsilon _{r,1} = 0.9,      \epsilon _{r,2} = 0.8,      D_{1} = 3 cm,      D_{2} = 15 cm, and l = 60 cm

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(a) This is a three-surface enclosure with surface 3 being the two ends with ϵr,3=1 \epsilon _{r,3} = 1 (i.e., an imaginary blackbody surface is used to complete the enclosure). The heat generation S˙e,J\dot{S} _{e,J} leaves surface 2 by radiation, i.e., the outer surface of the ceramic is ideally insulated, Q2=0Q_{2} = 0, and there is no energy stored in the ceramic (due to the steady-state assumption). The thermal circuit diagram is shown in Figure (b).

(b) There are seven view factors (because F220F_{2-2} \neq 0 ). Using the reciprocity rule Ar,iFij=Ar,jFjiA_{r,i}F_{i-j}=A_{r,j}F_{j-i}, these are reduced to four. Using the summation rule j=1nFij=1\sum\limits_{j=1}^{n}{F_{i-j}} =1, these are yet reduced to two. These two are F22F_{2-2} and F21F_{2-1}. The relations for these are given in Figures (d) and (e) and are

R=D2D1     ,       l=2lD1 R^{\ast }=\frac{D_{2}}{D_{1}}          ,             l^{\ast }=\frac{2l}{D_{1}}

 

F22=F22(R,l)=11R+2πRtan12(R21)1/2l F_{2-2}=F_{2-2}(R^{\ast },l^{\ast })=1-\frac{1}{R^{\ast }} +\frac{2}{\pi R^{\ast }} tan^{-1}\frac{2(R^{\ast 2}-1)^{1/2}}{l^{\ast }}

l2πR{(4R2+l2)1/2lsin14(R21)+(l2/R2)(R22)l2+4(R1)sin1R22R2+π2[(4R2+l)1/2l1]} -\frac{l^{\ast }}{2\pi R^{\ast }}\left\{\frac{(4 R^{\ast 2}+l^{\ast 2})^{1/2}}{l^{\ast }}sin^{-1}\frac{4( R^{\ast 2}-1)+(l^{\ast 2}/ R^{\ast 2})( R^{\ast 2}-2)}{l^{\ast 2}+4( R^{\ast }-1)}-sin^{-1}\frac{R^{\ast 2}-2}{R^{\ast 2}} +\frac{\pi }{2}\left[\frac{(4R^{\ast 2}+l^{\ast })^{1/2}}{l^{\ast }} -1\right] \right\}     Figure (d)

a=l2+R21,   b=l2R2+1 a = ^{l\ast 2} + R^{\ast 2} − 1,     b = l^{\ast 2} − R^{\ast 2} + 1 

 

F21=F21(R,l)=1R1πR{cos1ba12l[(a+2)2(2R)2]1/2cos1baR+bsin11Rπa2} F_{2-1}=F_{2-1}(R^{\ast },l^{\ast })=\frac{1}{R^{\ast }} -\frac{1}{\pi R^{\ast }}\left\{cos^{-1}\frac{b}{a}-\frac{1}{2l^{\ast }}[(a+2)^{2}-(2R^{\ast })^{2}]^{1/2}cos^{-1}\frac{b}{aR^{\ast }}+b \sin^{-1}\frac{1}{R^{\ast }}-\frac{\pi a}{2} \right\}       Figure (e)

where

F23=1F22F21     F13=1F12 F_{2-3} = 1 − F_{2-2} − F_{2-1}          F_{1-3} = 1 − F_{1-2}           summation rule

F12=Ar,2Ar,1F21,           F32=Ar,2Ar,3F23,         F31=Ar,1Ar,3F13 F_{1-2}=\frac{A_{r,2}}{A_{r,1}} F_{2-1} ,                     F_{3-2}=\frac{A_{r,2}}{A_{r,3}} F_{2-3} ,                  F_{3-1}=\frac{A_{r,1}}{A_{r,3}} F_{1-3}         reciprocity rule

 Ar,2=πD2l,Ar,1=πD1l,Ar,3=2[π4(D22D12)]  A_{r,2}=\pi D_{2}l, A_{r,1}=\pi D_{1}l,A_{r,3}=2\left[\frac{\pi }{4}(D_{2}^{2}-D_{1}^{2}) \right]

Using the numerical values, we have

R=D2D1=0.15(m)0.03(m)=5     ,l=2lD1=2×0.600.03=40R^{\ast }=\frac{D_{2}}{D_{1}} =\frac{0.15(m)}{0.03(m)} =5         ,l^{\ast }=\frac{2l}{D_{1}} =\frac{2\times 0.60}{0.03}=40 F22=10.2+0.1273×0.2401.273(1.031×1.1801.16808+0.04834)=0.7079F_{2-2} = 1 − 0.2 + 0.1273 × 0.240 − 1.273(1.031 × 1.180 − 1.16808 + 0.04834) = 0.7079

a = 1, 624,     b = 1,576

F21=0.20.06366[0.24370.0125×(1.626×103×1.376+1,576×0.2012.550×103)]F_{2-1} = 0.2 − 0.06366[0.2437 − 0.0125 × (1.626 × 10^{3} × 1.376 + 1,576 × 0.201 − 2.550 × 10^{3} )]

= 0.2 − 0.06366(0.2437 − 0.0125 × 4.152) = 0.1867

F23=10.70790.1878=0.1054 F_{2-3} = 1 − 0.7079 − 0.1878 = 0.1054

 

F12=D2D1F21=0.9337 F_{1-2} =\frac{D_{2}}{D_{1}} F_{2-1}=0.9337

 

F13=10.9337=0.06630F_{1-3} = 1 − 0.9337 = 0.06630

 

F31=2D1lD22D12F13=0.1105F_{3-1}=\frac{2D_{1}l}{D_{2}^{2}-D_{1}^{2}} F_{1-3}=0.1105

 

F32=2D2lD22D12F23=0.8781 F_{3-2}=\frac{2D_{2}l}{D_{2}^{2}-D_{1}^{2}} F_{2-3}=0.8781

 

F33=1F32F31=0.01140 F_{3-3} = 1 − F_{3-2} − F_{3-1} = 0.01140

(c) Now, since Q2=0Q_{2} = 0 and S˙1=S˙3=0,Q1+S˙1=Qr,1=(qr,o)1(qr,o)21Ar,1F12+(qr,o)1(qr,o)31Ar,1F13\dot{S} _{1} = \dot{S}_{3} = 0, -Q_{1}+\dot{S}_{1}=Q_{r,1}=\frac{(q_{r,o})_{1}-(q_{r,o})_{2}}{\frac{1}{A_{r,1}F_{1-2}} } +\frac{(q_{r,o})_{1}-(q_{r,o})_{3}}{\frac{1}{A_{r,1}F_{1-3}} } through Q3+S˙3=Qr,3=Eb,3(T3)(qr,o)3(1ϵrArϵr)3    ,Eb,3(T3)=σSBT34-Q_{3}+\dot{S}_{3}=Q_{r,3}=\frac{E_{b,3}(T_{3})-(q_{r,o})_{3}}{\left(\frac{1-\epsilon _{r}}{A_{r}\epsilon _{r}}\right) _{3}}       ,E_{b,3}(T_{3})=\sigma _{SB}T_{3}^{4} become

Qr,1=Q1=(qr,o)1(qr,o)21πD1lF12+(qr,o)1Eb,3(T3)1πD1lF13Q_{r,1}=-Q_{1}=\frac{(q_{r,o})_{1}-(q_{r,o})_{2}}{\frac{1}{\pi D_{1}lF_{1-2}} } +\frac{(q_{r,o})_{1}-E_{b,3}(T_{3})}{\frac{1}{\pi D_{1}lF_{1-3}} }

 

Qr,2=S˙e,J=104(W)=(qr,o)2(qr,o)11πD2lF21+(qr,o)2Eb,3(T3)1πD2lF23 Q_{r,2}=\dot{S}_{e,J}=10^{4}(W)=\frac{(q_{r,o})_{2}-(q_{r,o})_{1}}{\frac{1}{\pi D_{2}lF_{2-1}} } +\frac{(q_{r,o})_{2}-E_{b,3}(T_{3})}{\frac{1}{\pi D_{2}lF_{2-3}} }

 

Q3=Eb,3(T3)(qr,o)11π2(D22D12)F31+Eb,3(T3)(qr,o)21π2(D22D12)F32 -Q_{3}=\frac{E_{b,3}(T_{3})-(q_{r,o})_{1}}{\frac{1}{\frac{\pi}{2} ( D_{2}^{2}-D_{1}^{2})F_{3-1}} } +\frac{E_{b,3}(T_{3})-(q_{r,o})_{2}}{\frac{1}{\frac{\pi}{2} ( D_{2}^{2}-D_{1}^{2})F_{3-2}} }

 

Q1=Eb,1(qr,o)11ϵr,1πD1lϵr,1 -Q_{1}=\frac{E_{b,1}-(q_{r,o})_{1}}{\frac{1-\epsilon _{r,1}}{\pi D_{1}l\epsilon _{r,1}} }

 

S˙e,J=Eb,2(qr,o)21ϵr,2πD2lϵr,2     ,Eb,2=σSBT24 \dot{S}_{e,J}=\frac{E_{b,2}-(q_{r,o})_{2}}{\frac{1-\epsilon _{r,2}}{\pi D_{2}l\epsilon _{r,2}} }         ,E_{b,2}=\sigma _{SB}T_{2}^{4} 

Note that surface 3 is blackbody and from Q3+S˙3=Qr,3=Eb,3(T3)(qr,o)3(1ϵrArϵr)3    ,Eb,3(T3)=σSBT34-Q_{3}+\dot{S}_{3}=Q_{r,3}=\frac{E_{b,3}(T_{3})-(q_{r,o})_{3}}{\left(\frac{1-\epsilon _{r}}{A_{r}\epsilon _{r}}\right) _{3}}       ,E_{b,3}(T_{3})=\sigma _{SB}T_{3}^{4} with (Rr,ϵ)3=0(R_{r,\epsilon })_{3} = 0, we have

(qr,o)3=Eb,3=σSBT34(q_{r,o})_{3} = E_{b,3} = \sigma _{SB}T_{3}^{4}

and have used this above for (qr,o)3(q_{r,o})_{3} .

We cannot simply solve for one unknown at a time by successive substitutions. The simultaneous solution requires iterations or use of a solver, for example MATLAB.
We now solve for the six unknowns (qr,o)1,(qr,o)2,(qr,o)3,T1,Q2(q_{r,o})_{1}, (q_{r,o})_{2}, (q_{r,o})_{3}, T_{1}, Q_{2}, and Q3Q_{3} and the numerical results are

(qr,o)1=1.789×104W/m2(q_{r,o})_{1} = 1.789 × 10^{4} W/m^{2}
(qr,o)2=1.327×105W/m2(q_{r,o})_{2} = 1.327 × 10^{5} W/m^{2}
(qr,o)3=4.179×102W/m2(q_{r,o})_{3} = 4.179 × 10^{2} W/m^{2}
T2=983.9KT_{2} = 983.9 K
Q1=5.994×103WQ_{1} = 5.994 × 10^{3} W
Q3=4.006×103WQ_{3} = 4.006 × 10^{3} W.

11a
11b

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