Question 13.9: In Fig. 13–38 a 1-hp electric motor runs at 1800 rev/min in ...

In Fig. 13–38 a 1-hp electric motor runs at 1800 rev/min in the clockwise direction, as viewed from the positive x axis. Keyed to the motor shaft is an 18-tooth helical pinion having a normal pressure angle of 20◦, a helix angle of 30◦, and a normal diametral pitch of 12 teeth/in. The hand of the helix is shown in the figure. Make a three-dimensional sketch of the motor shaft and pinion, and show the forces acting on the pinion and the bearing reactions at A and B. The thrust should be taken out at A.

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From Eq. (13–19) we find

 

\cos \psi=\frac{\tan \phi_{n}}{\tan \phi_{t}} (13–19)

 

\phi_{t}=\tan ^{-1} \frac{\tan \phi_{n}}{\cos \psi}=\tan ^{-1}\frac{\tan 20^{\circ}}{\cos 30^{\circ}}=22.8^{\circ}

 

Also, P_{t}=P_{n} \cos \psi=12 \cos 30^{\circ}=10.39 teeth/in. Therefore the pitch diameter of the pinion is d_{p}=18 / 10.39=1.732 in. The pitch-line velocity is

 

V=\frac{\pi d n}{12}=\frac{\pi(1.732)(1800)}{12}=816 ft / min

 

The transmitted load is

 

W_{t}=\frac{33000 H}{V}=\frac{(33000)(1)}{816}=40.4 lbf

 

From Eq. (13–40) we find

 

W=\frac{W_{t}}{\cos \phi_{n} \cos \psi} (13–40)

 

W_{r}=W_{t} \tan \phi_{t}=(40.4) \tan 22.8^{\circ}=17.0 lbf

 

W_{a}=W_{t} \tan \psi=(40.4) \tan 30^{\circ}=23.3 lbf

 

W=\frac{W_{t}}{\cos \phi_{n} \cos \psi}=\frac{40.4}{\cos 20^{\circ} \cos 30^{\circ}}=49.6 lbf

 

These three forces, W_{r} in the −y direction, W_{a} in the −x direction, and W_{t} in the +z direction, are shown acting at point C in Fig. 13–39. We assume bearing reactions at A and B as shown. Then F_{A}^{x}=W_{a}=23.3 lbf. Taking moments about the z axis,

 

-(17.0)(13)+(23.3)\left(\frac{1.732}{2}\right)+10 F_{B}^{y}=0

 

or F_{B}^{y}=20.1 lbf. Summing forces in the y direction then gives F_{A}^{y}=3.1 lbf. Taking moments about the y axis, next

 

10 F_{B}^{z}-(40.4)(13)=0

 

or F_{B}^{z}=52 lbf. Summing forces in the z direction and solving gives F_{A}^{Z}=12.1 lbf. Also, the torque is T=W_{t} d_{p} / 2=(40.4)(1.732 / 2)=35 lbf · in.

For comparison, solve the problem again using vectors. The force at C is

 

W =-23.3 i -17.0 j +40.4 k lbf

 

Position vectors to B and C from origin A are

 

R _{B}=10 i \quad R _{C}=13 i +0.866 j

 

Taking moments about A, we have

 

R _{B} \times F _{B}+ T + R _{C} \times W = 0

 

Using the directions assumed in Fig. 13–39 and substituting values gives

 

10 i \times\left(F_{B}^{y} j -F_{B}^{z} k \right)-T i +(13 i +0.866 j ) \times(-23.3 i -17.0 j +40.4 k )= 0

 

When the cross products are formed, we get

 

\left(10 F_{B}^{y} k +10 F_{B}^{z} j \right)-T i +(35 i -525 j -201 k )= 0

 

whence T = 35 lbf · in, F_{B}^{y}=20.1 lbf , \text { and } F_{B}^{z}=52.5 lbf.

Next,

 

F _{A}=- F _{B}- W , \text { and so } F _{A}=23.3 i -3.1 j +12.1 k lbf
13.9
13.9.

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