Question 24.3: It has been observed from a sample of 200 bearing bushes tha...

It has been observed from a sample of 200 bearing bushes that the internal diameters are normally distributed with a mean of 30.010 mm and a standard deviation of 0.008 mm. The upper and lower limits for the internal diameter, as specified by the designer, are 30.02 and 30.00 mm respectively. Calculate the percentage of rejected bushes.

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\text { Given } \quad \mu=30.010 mm \quad \hat{\sigma}=0.008 mm .

X_{1}=30.02 mm \quad X_{2}=30.00 mm .

\text { Step I Standard variables } Z_{1} \text { and } Z_{2} .

From Eq. 24.7,

Z_{1}=\frac{X_{1}-\mu}{\hat{\sigma}} .               (24.7).

Z_{1}=\frac{X_{1}-\mu}{\hat{\sigma}}=\frac{30.02-30.01}{0.008}=+1.25 .

Z_{2}=\frac{X_{2}-\mu}{\hat{\sigma}}=\frac{30.00-30.01}{0.008}=-1.25 .

Step II Area below normal curve from Z_{1} \text { to } Z_{2}
As shown in Fig. 24.12, the shaded area below the curve represents the percentage of acceptable bushes. From Table 24.6,

Table 24.6 Areas under normal curve from 0 to Z

9 8 7 6 5 4 3 2 1 0 Z
.0359 .0319 .0279 .0239 .0199 .0160 .0120 .0080 .0040 .0000 0.0
.0754 .0714 .0675 .0636 .0596 .0557 .0517 .0478 .0438 .0398 0.1
.1141 .1103 .1064 .1026 .0987 .0948 .0910 .0871 .0832 .0793 0.2
.1517 .1480 .1443 .1406 .1368 .1331 .1293 .1255 .1217 .1179 0.3
.1879 .1844 .1808 .1772 .1736 .1700 .1664 .1628 .1591 .1554 0.4
.2224 .2190 .2157 .2123 .2088 .2054 .2019 .1985 .1950 .1915 0.5
.2549 .2518 .2486 .2454 .2422 .2389 .2357 .2324 .2291 .2258 0.6
.2852 .2823 .2794 .2764 .2734 .2704 .2673 .2642 .2612 .2580 0.7
.3133 .3106 .3078 .3051 .3023 .2996 .2967 .2939 .2910 .2881 0.8
.3389 .3365 .3340 .3315 .3289 .3264 .3238 .3212 .3186 .3159 0.9
.3621 .3599 .3577 .3554 .3531 .3508 .3485 .3461 .3438 .3413 1.0
.3830 .3810 .3790 .3770 .3749 .3729 .3708 .3686 .3665 .3643 1.1
.4015 .3997 .3980 .3962 .3944 .3925 .3907 .3888 .3869 .3849 1.2
.4177 .4162 .4147 .4131 .4115 .4099 .4082 .4066 .4049 .4032 1.3
.4319 .4306 .4292 .4279 .4265 .4251 .4236 .4222 .4207 .4192 1.4
.4441 .4429 .4418 .4406 .4394 .4382 .4370 .4357 .4345 .4332 1.5
.4545 .4535 .4525 .4515 .4505 .4495 .4484 .4474 .4463 .4452 1.6
.4633 .4625 .4616 .4608 .4599 .4591 .4582 .4573 .4564 .4554 1.7
.4706 .4699 .4693 .4686 .4678 .4671 .4664 .4656 .4649 .4641 1.8
.4767 .4761 .4756 .4750 .4744 .4738 .4732 .4726 .4719 .4713 1.9
.4817 .4812 .4808 .4803 .4798 .4793 .4788 .4783 .4778 .4772 2.0
.4857 .4854 .4850 .4846 .4842 .4838 .4834 .4830 .4826 .4821 2.1
.4890 .4887 .4884 .4881 .4878 .4875 .4871 .4868 .4864 .4861 2.2
.4916 .4913 .4911 .4909 .4906 .4904 .4901 .4898 .4896 .4893 2.3
.4936 .4934 .4932 .4931 .4929 .4927 .4925 .4922 .4920 .4918 2.4
.4952 .4951 .4949 .4948 .4946 .4945 .4943 .4941 .4940 .4938 2.5
.4964 .4963 .4962 .4961 .4960 .4959 .4957 .4956 .4955 .4953 2.6
.4974 .4973 .4972 .4971 .4970 .4969 .4968 .4967 .4966 .4965 2.7
.4981 .4980 .4979 .4979 .4978 .4977 .4977 .4976 .4975 .4974 2.8
.4986 .4986 .4985 .4985 .4984 .4984 .4983 .4982 .4982 .4981 2.9
.4990 .4990 .4989 .4989 .4989 .4988 .4988 .4987 .4987 .4987 3.0
.4993 .4993 .4992 .4992 .4992 .4992 .4991 .4991 .4991 .4990 3.1
.4995 .4995 .4995 .4994 .4994 .4994 .4994 .4994 .4993 .4993 3.2
.4997 .4996 .4996 .4996 .4996 .4996 .4996 .4995 .4995 .4995 3.3
.4998 .4997 .4997 .4997 .4997 .4997 .4997 .4997 .4997 .4997 3.4
.4998 .4998 .4998 .4998 .4998 .4998 .4998 .4998 .4998 .4998 3.5
.4999 .4999 .4999 .4999 .4999 .4999 .4999 .4999 .4998 .4998 3.6
.4999 .4999 .4999 .4999 .4999 .4999 .4999 .4999 .4999 .4999 3.7
.4999 .4999 .4999 .4999 .4999 .4999 .4999 .4999 .4999 .4999 3.8
.5000 .5000 .5000 .5000 .5000 .5000 .5000 .5000 .5000 .5000 3.9

Shaded area = 2 (area between Z = 0 and Z = 1.25)
= 2 (0.3944) = 0.7888

Step III Percentage of rejected bushes
% of rejected bushes = (1 – 0.7888) × 100 = 21.12%

24.12

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