Select drive components for a 2:1 reduction, 90-hp input at 300 rev/min, moderate shock, an abnormally long 18-hour day, poor lubrication, cold temperatures, dirty surroundings, short drive C/p = 25.
Select drive components for a 2:1 reduction, 90-hp input at 300 rev/min, moderate shock, an abnormally long 18-hour day, poor lubrication, cold temperatures, dirty surroundings, short drive C/p = 25.
Function: H_{nom} = 90 hp, n_{1} = 300 rev/min, C/p = 25, K_{s} = 1.3
Design factor: n_{d} = 1.5
Sprocket teeth: N_{1} = 17 teeth, N_{2} = 34 teeth, K_{1} = 1, K_{2} = 1, 1.7, 2.5, 3.3 Chain number of strands:
H_{tab} =\frac{n_{d}K_{s}H_{nom}}{K_{1}K_{2}}=\frac{1.5(1.3)90}{(1)K_{2}}=\frac{176}{K_{2}}
Form a table:
Lubrication Type | Chain Number (Table 17–19) | 176/K2 (Table 17–23) | Number of Strands |
C′ | 200 | 176/1 = 176 | 1 |
C | 160 | 176/1.7 = 104 | 2 |
B | 140 | 176/2.5 = 70.4 | 3 |
B | 140 | 176/3.3 = 53.3 | 4 |
Table 17–19
Dimensions of American Standard Roller Chains—Single Strand Source: Compiled from ANSI B29.1-1975.
Multiple-Strand Spacing,
in (mm) |
Roller Diameter,
in (mm) |
Average Weight,
lbf/ft (N/m) |
Minimum Tensile Strength,
lbf (N) |
Width,
in (mm) |
Pitch,
in (mm) |
ANSI Chain Number |
0.252 | 0.130 | 0.09 | 780 | 0.125 | 0.250 | 25 |
(6.40) | (3.30) | (1.31) | (3 470) | (3.18) | (6.35) | |
0.399 | 0.200 | 0.21 | 1 760 | 0.188 | 0.375 | 35 |
(10.13) | (5.08) | (3.06) | (7 830) | (4.76) | (9.52) | |
__ | 0.306 | 0.25 | 1 500 | 0.25 | 0.500 | 41 |
__ | (7.77) | (3.65) | (6 670) | (6.35) | (12.70) | |
0.566 | 0.312 | 0.42 | 3 130 | 0.312 | 0.500 | 40 |
(14.38) | (7.92) | (6.13) | (13 920) | (7.94) | (12.70) | |
0.713 | 0.400 | 0.69 | 4 880 | 0.375 | 0.625 | 50 |
(18.11) | (10.16) | (10.1) | (21 700) | (9.52) | (15.88) | |
0.897 | 0.469 | 1.00 | 7 030 | 0.500 | 0.750 | 60 |
(22.78) | (11.91) | (14.6) | 31 300) | (12.7) | (19.05) | |
1.153 | 0.625 | 1.71 | 2 500 | 0.625 | 1.000 | 80 |
(29.29) | (15.87) | (25.0) | (55 600) | (15.88) | (25.40) | |
1.409 | 0.750 | 2.58 | 19 500 | 0.750 | 1.250 | 100 |
(35.76) | (19.05) | (37.7) | (86 700) | (19.05) | (31.75) | |
1.789 | 0.875 | 3.87 | 28 000 | 1.000 | 1.500 | 120 |
(45.44) | (22.22) | (56.5) | (124 500) | (25.40) | (38.10) | |
1.924 | 1.000 | 4.95 | 38 000 | 1.000 | 1.750 | 140 |
(48.87) | (25.40) | (72.2) | (169 000) | (25.40) | (44.45) | |
2.305 | 1.125 | 6.61 | 50 000 | 1.250 | 2.000 | 160 |
(58.55) | (28.57) | (96.5) | (222 000) | (31.75) | (50.80) | |
2.592 | 1.406 | 9.06 | 63 000 | 1.406 | 2.250 | 180 |
(65.84) | (35.71) | (132.2) | (280 000) | (35.71) | (57.15) | |
2.817 | 1.562 | 10.96 | 78 000 | 1.500 | 2.500 | 200 |
(71.55) | (39.67) | (159.9) | (347 000) | (38.10) | (63.50) | |
3.458 | 1.875 | 16.4 | 112 000 | 1.875 | 3.00 | 240 |
(87.83) | (47.62) | (239) | (498 000) | (47.63) | (76.70) |
Table 17–23
Multiple-Strand Factors K_{2}
K_{2} | Number of Strands |
1.0 | 1 |
1.7 | 2 |
2.5 | 3 |
3.3 | 4 |
3.9 | 5 |
4.6 | 6 |
6.0 | 8 |
3 strands of number 140 chain (H_{tab} is 72.4 hp).
Number of pitches in the chain:
\frac{L}{p} =\frac{2C}{p} +\frac{N_{1} + N_{2}}{2} + \frac{(N_{2} − N_{1})^{2}}{4π^{2}C/p}
= 2(25) + \frac{17 + 34}{2} +\frac{(34 − 17)^{2}}{4π^{2}(25)} = 75.79 pitches
Use 76 pitches. Then L/p = 76.
Identify the center-to-center distance: From Eqs. (17–35) and (17–36),
A =\frac{N_{1} + N_{2}}{2} − \frac{L}{p} (17-36)
=\frac{17 + 34}{2} − 76 = −50.5
C =\frac{p}{4} \left[−A + \sqrt{A^{2} − 8\left(\frac{N_{2} − N_{1}}{2π}\right)^{2}}\right] (17-35)
=\frac{p}{4} \left[ 50.5 + \sqrt{50.5^{2} − 8 \left(\frac{34 − 17}{2π}\right)^{2}}\right] = 25.104p
For a 140 chain, p = 1.75 in. Thus,
C = 25.104p = 25.104(1.75) = 43.93 in
Lubrication: Type B
Comment: This is operating on the pre-extreme portion of the power, so durability estimates other than 15 000 h are not available. Given the poor operating conditions, life will be much shorter.