Question 15.84: The solid circular shaft shown in Figure P15.84 has an outsi...

The solid circular shaft shown in Figure P15.84 has an outside diameter of 50 mm and is made of an alloy that has ultimate failure strengths of 260 MPa in tension and 440 MPa in compression. Determine the largest permissible torque T that may be applied to the shaft based on the Mohr failure criterion.

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Section properties:

J=\frac{\pi}{32}(50  mm )^{4}=613,592.315  mm ^{4}

Principal stresses:
For pure torsion,

\sigma_{p 1}=\tau_{\text {torsion }} \quad \text { and } \quad \sigma_{p 2}=-\tau_{\text {torsion }}                                  (a)

Mohr failure criterion:
Since \sigma_{p 1} is positive and \sigma_{p 2} is negative, the largest permissible torque T will correspond to:

\frac{\sigma_{p 1}}{\sigma_{U T}}-\frac{\sigma_{p 2}}{\sigma_{U C}}=1.

Substitute the torsional shear stress relations from Eq. (a) into this interaction equation:

\frac{\sigma_{p 1}}{\sigma_{U T}}-\frac{\sigma_{p 2}}{\sigma_{U C}}=\frac{\tau}{\sigma_{U T}}-\frac{-\tau}{\sigma_{U C}}=\tau\left[\frac{1}{\sigma_{U T}}+\frac{1}{\sigma_{U C}}\right]=1

Therefore, the torsional shear stress must not exceed:

\tau_{\text {allow }}=\frac{1}{\left[\frac{1}{\sigma_{U T}}+\frac{1}{\sigma_{U C}}\right]}=\frac{1}{\left[\frac{1}{260  MPa }+\frac{1}{440  MPa }\right]}=163.429  MPa

Allowable torque:

\begin{aligned}&\tau_{\text {allow }} \geq \frac{T_{\text {allow }} c}{J} \\&\therefore T_{\text {allow }} \leq \frac{\tau_{\text {allow }} J}{c} \\&\quad=\frac{\left(163.429  N / mm ^{2}\right)\left(613,592.315  mm ^{4}\right)}{50  mm / 2} \\&=4.01114 \times 10^{6}  N – mm \\&=4.01  kN – m\end{aligned}

 

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