Question 6.4: Ductility of an Aluminum Alloy The aluminum alloy in Example......

Ductility of an Aluminum Alloy
The aluminum alloy in Example 6-1 has a final length after failure of 2.195 in. and a final diameter of 0.398 in. at the fracture surface. Calculate the ductility of this alloy.

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% Elongation = \frac{l_{f} \ – \ l_{0}}{l_{0}} × 100=\frac{2.195 \ – \ 2.000}{2.000} × 100= 9.75%
% Reduction in area= \frac{A_{0} \ – \ A{f}}{A_{0}} × 100
=\frac{(\pi /4)(0.505)^2 \ – \ (\pi /4)(0.398)^2}{(\pi /4)(0.505)^2} × 100
= 37.9%

The final length is less than 2.205 in. (see Table 6-1) because, after fracture, the elastic strain is recovered.

Table 6-1 The results of a tensile test of a 0.505-in. diameter aluminum alloy test bar, initial length (l_{0}) = 2 in.
 

Load (lb)

 

Change in Length (in.)

Calculated
Stress (psi) Strain (in./in.)
0 0.000 0 0
1000 0.001 4,993 0.0005
3000 0.003 14,978 0.0015
5000 0.005 24,963 0.0025
7000 0.007 34,948 0.0035
7500 0.030 37,445 0.0150
7900 0.080 39,442 0.0400
8000 (maximum load) 0.120 39,941 0.0600
7950 0.160 39,691 0.0800
7600 (fracture) 0.205 37,944 0.1025

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