Question 12.13: The following data is given for a caliper disk brake, with c...

The following data is given for a caliper disk brake, with circular pad, for the lightweight two-wheeler, The following data is given for a caliper disk brake, with circular pad, for the lightweight two-wheeler,

torque capacity = 1500 N-m

number of caliper brakes on the wheel = 3

number of pads on each caliper brake = 2

coefficient of friction = 0.35

average pressure on pad = 2 MPa

The ratio of pad radius to the distance of the pad center from axis of disk is 0.2. Calculate the radius of the pad.

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\text { Given } M_{t}=1500 N – m \quad p_{a}=2 MPa \quad \mu=0.35 .

(R/e) = 0.2 Number of brakes = 3
Number of pads on each brake = 2
Step I Radius of pad
Since there are three caliper brakes, each with two pads, the torque capacity of one pad is (1500/6) or 250 N-m.

\left(\frac{R}{e}\right)=0.2 \quad \text { from Table 12.1A, } \delta=0.9693 .

From Eq. (12.33),

R_{f}=\delta e             (12.33).

R_{f}=\delta e=0.9693 e=0.9693\left(\frac{R}{0.2}\right) .

= (4.8465)R mm.

P=\text { average pressure } \times \text { area of pad }=2\left(\pi R^{2}\right) .

\left[2 MPa =2 N / mm ^{2}\right] .

From Eq. (12.30),

M_{t}=\mu P R_{f}               (12.30).

M_{t}=\mu P R_{f} .

250\left(10^{3}\right)=0.35\left(2 \pi R^{2}\right)(4.8465 R) .

R = 28.63 mm
The radius of the pad can be taken as 30 mm.

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