Question 16.2: Determining Job Sequences Using Various Rules Processing tim...

Determining Job Sequences Using Various Rules

Processing times (including setup times) and due dates for six jobs waiting to be processed at a work center are given in the following table. Determine the sequence of jobs, the average flow time, average tardiness, and average number of jobs at the work center, for each of these rules:

a. FCFS

b. SPT

c. EDD

d. CR

Job Processing
Time (days)
Due Date
(days from
present time)
A 2 7
B 8 16
C 4 4
D 10 17
E 5 15
F 12 18

Assume jobs arrived in the order shown.

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a. The FCFS sequence is simply A-B-C-D-E-F. The measures of effectiveness are as follows (see table):

(1) Average flow time: 120/6 = 20 days.

(2) Average tardiness: 54/6 = 9 days.

(3) The makespan is 41 days. Average number of jobs at the work center: 120/41 = 2.93.

Job
Sequence
(1)
Processing
Time
(2)
Flow
Time
(3)
Due
Date
(2) – (3)
Days Tardy
[0 if negative]
A 2 2 7 0
B 8 10 16 0
C 4 14 4 10
D 10 24 17 7
E 5 29 15 14
F \frac{12}{41} \frac{41}{120} 18 \frac{23}{54}

The flow time column indicates cumulative processing time, so summing these times and dividing by the total number of jobs processed indicates the average time each job spends at the work center. Similarly, find the average number of jobs at the center by summing the flow times and dividing by the total processing time.

The Excel solution is shown in Table 16.5.

b. Using the SPT rule, the job sequence is A-C-E-B-D-F (see the following table). The resulting values for the three measures of effectiveness are:

(1) Average flow time: 108/6 = 18 days.

(2) Average tardiness: 40/6 = 6.67 days.

(3) Average number of jobs at the work center: 108/41 = 2.63.

Job
Sequence
(1)
Processing
Time
(2)
Flow
Time
(3)
Due
Date
(2) – (3)
Days Tardy
[0 if negative]
A 2 2 7 0
C 4 6 4 2
E 5 11 15 0
B 8 19 16 3
D 10 29 17 12
F \frac{12}{41} \frac{41}{108} 18 \frac{23}{40}

c. Using earliest due date as the selection criterion, the job sequence is C-A-E-B-D-F.

The measures of effectiveness are as follows (see table):

(1) Average flow time: 110/6 = 18.33 days.

(2) Average tardiness: 38/6 = 6.33 days.

(3) Average number of jobs at the work center: 110/41 = 2.68.

Job
Sequence
(1)
Processing
Time
(2)
Flow
Time
(3)
Due
Date
(2) – (3)
Days Tardy
[0 if negative]
C 4 4 4 0
A 2 6 7 0
E 5 11 15 0
B 8 19 16 3
D 10 29 17 12
F \frac{12}{41} \frac{41}{110} 18 \frac{23}{38}

d. Using the critical ratio we find:

Job
Sequence
Processing
Time
Due
Date
Critical Ratio
Calculation
A 2 7 (7 − 0)/2 = 3.5
B 8 16 (16 − 0)/8 = 2.0
C 4 4 (4 − 0)/4 = 1.0 (lowest)
D 10 17 (17 − 0)/10 = 1.7
E 5 15 (15 − 0)/5 = 3.0
F 12 18 (18 − 0)/12 = 1.5

At day 4 [C completed], the critical ratios are

Job
Sequence
Processing
Time
Due
Date
Critical Ratio
Calculation
A 2 7 (7 − 4)/2 = 1.5
B 8 16 (16 − 4)/8 = 1.5
C
D 10 17 (17 − 4)/10 = 1.3
E 5 15 (15 − 4)/5 = 2.2
F 12 18 (18 − 4)/12 = 1.17 (lowest)

At day 16 [C and F completed], the critical ratios are

Job
Sequence
Processing
Time
Due
Date
Critical Ratio
Calculation
A 2 7 (7 − 16)/2 = −4.5 (lowest)
B 8 16 (16 − 18)/8 = 0.0
C
D 10 17 (17 − 16)/10 = 0.1
E 5 15 (15 − 16)/5 = −0.2
F

At day 18 [C, F, and A completed], the critical ratios are:

Job
Sequence
Processing
Time
Due
Date
Critical Ratio
Calculation
A
B 8 16 (16 − 18)/8 = −0.25
C
D 10 17 (17 − 18)/10 = −0.10
E 5 15 (15 − 18)/5 = −0.60 (lowest)
F

At day 23 [C, F, A, and E completed], the critical ratios are

Job
Sequence
Processing
Time
Due
Date
Critical Ratio
Calculation
A
B 8 16 (16 − 23)/8 = −0.875 (lowest)
C
D 10 17 (17 − 23)/10 = −0.60
E
F

The job sequence is C-F-A-E-B-D, and the resulting values for the measures of effectiveness are as follows:

(1) Average flow time: 133/6 = 22.17 days.

(2) Average tardiness: 58/6 = 9.67 days.

(3) Average number of jobs at the work center: 133/41 = 3.24.

Sequence (1)
Processing
Time
(2)
Flow
Time
(3)
Due
Date
(2) – (3)
Days
Tardy
C 4 4 4 0
F 12 16 18 0
A 2 18 7 11
E 5 23 15 8
B 8 31 16 15
D \frac{10}{41} \frac{41}{133} 17 \frac{24}{58}

The results of these four rules are summarized in Table 16.6.

TABLE 16.6  Comparison of the four rules for Example 2

Rule Average
Flow Time
(days)
Average
Tardiness
(days)
Average
Number of
Jobs at the
Work Center
FCFS 20.00 9.00 2.93
SPT 18.00 6.67 2.63
EDD 18.33 6.33 2.68
CR 22.17 9.67 3.24
T 16.5

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