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Question 13.4: Air containing 0.005 kg water vapour per kg of dry air is he......

Air containing 0.005 kg water vapour per kg of dry air is heated to 325 K in a dryer and passed to the lower shelves. It leaves these shelves at 60 per cent humidity and is reheated to 325 K and passed over another set of shelves, again leaving at 60 per cent humidity. This is again repeated for the third and fourth sets of shelves, after which the air leaves the dryer. On the assumption that the material on each shelf has reached the wet-bulb temperature and that heat losses from the dryer may be neglected, determine:

(a) the temperature of the material on each tray;

(b) the amount of water removed in kg/s, if 5 m³/s moist air leaves the dryer;

(c) the temperature to which the inlet air would have to be raised to carry out the drying in a single stage.

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For each of the four sets of shelves, the condition of the air is changed to 60 per cent humidity along an adiabatic cooling line.

Initial condition of air: θ = 325 K, \mathscr{H} = 0.005 kg/kg

On humidifying to 60 per cent humidity:
θ = 301 K, \mathscr{H} = 0.015 kg/kg and \theta _{w} = 296 K
At the end of the second pass: θ = 308 K, \mathscr{H} = 0.022 kg/kg and \theta _{w} = 301 K
At the end of the third pass: θ = 312 K, \mathscr{H} = 0.027 kg/kg and \theta _{w} = 305 K
At the end of the fourth pass: θ = 315 K, \mathscr{H} = 0.032 kg/kg and \theta _{w} = 307 K
Thus the temperatures of the material on each of the trays are:

\underline{\underline{296\ K,\ 301\ K,\ 305\ K,\ and\ 307\ K}}

Total increase in humidity = (0.032 – 0.005) = 0.027 kg/kg
The air leaving the system is at 315 K and 60 per cent humidity.
From Figure 13.4, specific volume of dry air = 0.893 m³/kg
Specific volume of saturated air (saturatedvolume) = 0.968 m³/kg
Therefore, by interpolation, the humid volume of air of 60 per cent humidity = 0.937 m³/kg
Mass of air passing through the dryer = \left({\frac{5}{0.937}}\right)=5.34\ {\mathrm{kg/s}}

Mass of water evaporated = (5.34 x 0.027) = \underline{\underline{0.144\ kg/s}}

If the material is to be dried by air in a single pass, the air must be heated before entering the dryer such that its wet-bulb temperature is 307 K.
For air with a humidity of 0.005 kg/kg, this corresponds to a dry bulb temperature of \underline{\underline{370\ K}}.

The various steps in this calculation are shown in Figure 13.6.

13.4
13.6

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