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Question 9.27: Estimate the heat transfer area required for the system cons......

Estimate the heat transfer area required for the system considered in Examples 9.1 and 9.26, assuming that no data on the overall coefficient of heat transfer are available.

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As in the previous examples,

heat load = 1672 kW
and:
corrected mean temperature difference, F\theta _{m} = 40.6 deg K
In the tubes;
mean water temperature, T = 0.5(360 + 340) = 350 K
Assuming a tube diameter, d = 19 mm or 0.0019 m and a water velocity, u = 1 m/s, then, in equation 9,221:

h=4280(0.00488T-1)u^{0.8}/d^{0.2}              (9.221)

h_{i}=4280((0.00488\times350)-1)1.0^{0.8}/0.0019^{0.2} = 10610 W/m²K or 10.6 kW/m²K

From Table 9.18, an estimate of the shell-side film coefficient is:
h_{o} = 0.5(1700 + 11000) = 6353 W/m²K or 6.35 kW/m²K
For steel tubes of a wall thickness of 1.6 mm, the thermal resistance of the wall, from Table 9.15 is:
x_{w}/k_{w} = 0.025 m²K/kW
and the thermal resistance for treated water, from Table 9.16, is 0.26 m²K/kW for both layers of scale. Thus, in Equation 9.201:

\frac{1}{U A}=\frac{1}{h_{i}A_{i}}+\frac{x_{w}}{k_{w}A_{w}}+\frac{1}{h_{o}A_{o}}+\frac{R_{o}}{A_{o}}+\frac{R_{i}}{A_{i}}                  (9.201)

(1/U) = (1/h_{o}) + (x_{w}/k_{w}) + R_{i} + R_{o} + (1/h_{i})
= (1/6.35) + 0.025 + 0.52 + (1/10.6) = 0.797 m²K/kW
and:
U = 1.25 kW/m²K
The heat transfer area required is then:
A = Q/F\theta _{m}U = 1672/(40.6 x 1.25) = \underline{\underline{32.9\ m^{2}}}

Table 9.18. Approximate film coefficients for heat transfer
h_{i} or h_{o}
W/m² K Btu/ft²h °F
No change of state
water 1700-11,000 300-2000
gases 20-300 3-50
organic solvents 350-3000 60-500
oils 60-700 10-120
Condensation
steam 6000-17,000 1000-3000
organic solvents 900-2800 150-500
light oils 1200-2300 200-400
heavy oils (vacuum) 120-300 20-50
ammonia 3000-6000 500-1000
Evaporation
water 2000-12,000 30-200
organic solvents 600-2000 100-300
ammonia 1100-2300 200-400
light oils 800-1700 150-300
heavy oils 60-300 10-50
Table 9.15. Thermal resistance of heat exchanger tubes
Gauge (BWG) Thickness (mm) Copper Values of x_{w}/k_{w} (m²K/kW) Aluminium
Steel Stainless steel Admiralty metal
18 1.24 0.0031 0.019 0.083 0.011 0.0054
16 1.65 0.0042 0.025 0.109 0.015 0.0074
14 2.10 0.0055 0.032 0.141 0.019 0.0093
12 2.77 0.0072 0.042 0.176 0.046 0.0123
Values of x_{w}/k_{w} (ft²h°F/Btu)
18 0.049 0.000018 0.00011 0.00047 0.000065 0.000031
16 0.065 0.000024 0.00014 0.00062 0.000086 0.000042
14 0.083 0.000031 0.00018 0.0008 0.00011 0.000053
12 0.109 0.000041 0.00024 0.001 0.00026 0.000070
Table 9.16. Thermal resistances of scale deposits from various fluids
m²K/kW ft²h°F/Btu m²K/kW ft²h°F/Btu
Water* Steam
distilled 0.09 0.0005 good quality, oilfree 0.052 0.0003
sea 0.09 0.0005
clear river 0.21 0.0012 poor quality, oilfree 0.09 0.0005
untreated cooling tower 0.58 0.0033
treated cooling tower 0.26 0.0015 exhaust from reciprocating engines 0.18 0.001
treated boiler feed 0.26 0.0015
hard well 0.58 0.0033 Liquids
treated brine 0.27 0.0015
Gases organics 0.18 0.001
air 0.25-0.50 0.0015-0.003 fuel oils 1.0 0.006
solvent vapours 0.14 0.0008 tars 2.0 0.01

*For a velocity of 1 m/s (≈ 3 ft/s) and temperatures of less than 320 K (122°F)

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