As in the previous examples,
heat load = 1672 kW
and:
corrected mean temperature difference, F\theta _{m} = 40.6 deg K
In the tubes;
mean water temperature, T = 0.5(360 + 340) = 350 K
Assuming a tube diameter, d = 19 mm or 0.0019 m and a water velocity, u = 1 m/s, then, in equation 9,221:
h=4280(0.00488T-1)u^{0.8}/d^{0.2} (9.221)
h_{i}=4280((0.00488\times350)-1)1.0^{0.8}/0.0019^{0.2} = 10610 W/m²K or 10.6 kW/m²K
From Table 9.18, an estimate of the shell-side film coefficient is:
h_{o} = 0.5(1700 + 11000) = 6353 W/m²K or 6.35 kW/m²K
For steel tubes of a wall thickness of 1.6 mm, the thermal resistance of the wall, from Table 9.15 is:
x_{w}/k_{w} = 0.025 m²K/kW
and the thermal resistance for treated water, from Table 9.16, is 0.26 m²K/kW for both layers of scale. Thus, in Equation 9.201:
\frac{1}{U A}=\frac{1}{h_{i}A_{i}}+\frac{x_{w}}{k_{w}A_{w}}+\frac{1}{h_{o}A_{o}}+\frac{R_{o}}{A_{o}}+\frac{R_{i}}{A_{i}} (9.201)
(1/U) = (1/h_{o}) + (x_{w}/k_{w}) + R_{i} + R_{o} + (1/h_{i})
= (1/6.35) + 0.025 + 0.52 + (1/10.6) = 0.797 m²K/kW
and:
U = 1.25 kW/m²K
The heat transfer area required is then:
A = Q/F\theta _{m}U = 1672/(40.6 x 1.25) = \underline{\underline{32.9\ m^{2}}}
Table 9.18. Approximate film coefficients for heat transfer | ||
h_{i} or h_{o} | ||
W/m² K | Btu/ft²h °F | |
No change of state | ||
water | 1700-11,000 | 300-2000 |
gases | 20-300 | 3-50 |
organic solvents | 350-3000 | 60-500 |
oils | 60-700 | 10-120 |
Condensation | ||
steam | 6000-17,000 | 1000-3000 |
organic solvents | 900-2800 | 150-500 |
light oils | 1200-2300 | 200-400 |
heavy oils (vacuum) | 120-300 | 20-50 |
ammonia | 3000-6000 | 500-1000 |
Evaporation | ||
water | 2000-12,000 | 30-200 |
organic solvents | 600-2000 | 100-300 |
ammonia | 1100-2300 | 200-400 |
light oils | 800-1700 | 150-300 |
heavy oils | 60-300 | 10-50 |
Table 9.15. Thermal resistance of heat exchanger tubes | ||||||
Gauge (BWG) | Thickness (mm) | Copper | Values of x_{w}/k_{w} (m²K/kW) | Aluminium | ||
Steel | Stainless steel | Admiralty metal | ||||
18 | 1.24 | 0.0031 | 0.019 | 0.083 | 0.011 | 0.0054 |
16 | 1.65 | 0.0042 | 0.025 | 0.109 | 0.015 | 0.0074 |
14 | 2.10 | 0.0055 | 0.032 | 0.141 | 0.019 | 0.0093 |
12 | 2.77 | 0.0072 | 0.042 | 0.176 | 0.046 | 0.0123 |
Values of x_{w}/k_{w} (ft²h°F/Btu) | ||||||
18 | 0.049 | 0.000018 | 0.00011 | 0.00047 | 0.000065 | 0.000031 |
16 | 0.065 | 0.000024 | 0.00014 | 0.00062 | 0.000086 | 0.000042 |
14 | 0.083 | 0.000031 | 0.00018 | 0.0008 | 0.00011 | 0.000053 |
12 | 0.109 | 0.000041 | 0.00024 | 0.001 | 0.00026 | 0.000070 |
Table 9.16. Thermal resistances of scale deposits from various fluids | |||||
m²K/kW | ft²h°F/Btu | m²K/kW | ft²h°F/Btu | ||
Water* | Steam | ||||
distilled | 0.09 | 0.0005 | good quality, oilfree | 0.052 | 0.0003 |
sea | 0.09 | 0.0005 | |||
clear river | 0.21 | 0.0012 | poor quality, oilfree | 0.09 | 0.0005 |
untreated cooling tower | 0.58 | 0.0033 | |||
treated cooling tower | 0.26 | 0.0015 | exhaust from reciprocating engines | 0.18 | 0.001 |
treated boiler feed | 0.26 | 0.0015 | |||
hard well | 0.58 | 0.0033 | Liquids | ||
treated brine | 0.27 | 0.0015 | |||
Gases | organics | 0.18 | 0.001 | ||
air | 0.25-0.50 | 0.0015-0.003 | fuel oils | 1.0 | 0.006 |
solvent vapours | 0.14 | 0.0008 | tars | 2.0 | 0.01 |
*For a velocity of 1 m/s (≈ 3 ft/s) and temperatures of less than 320 K (122°F)