Question 2.13: A cylindrical pressure tank of mean diameter 1.6 m, is fabri...

A cylindrical pressure tank of mean diameter 1.6 m, is fabricated by butt welding a 8 mm thick plate along a helix which forms an angle of 20° with the transverse plane. The end caps are spherical having wall thickness 10 mm. If the internal gauge pressure is 0.8 MPa, determine,

(a) stresses in the direction and perpendicular to the weld,
(b) normal stress and maximum shear stress in the spherical cap.

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(a) Cylindrical tank:

First consider the equilibrium of forces at a transverse cut for evaluating longitudinal stress \sigma _1 as shown in Fig. 2.20.

Inward force,  p \times \pi r^2 = Outward force, \sigma_1 \times \pi r \times t

or, \sigma_1=\frac{p r}{2 t}=\frac{0.8 \times 800}{2 \times 8}=40  MPa

Similarly consider the section of a unit length of tank as shown in Fig. 2.20 for circumferential stress \sigma_2,

2 \times \sigma_2 \times 1 \times t=p \times 1 \times 2 r

or, \sigma_2=\frac{p r}{t}=\frac{0.8 \times 800}{8}=80  MPa
Let stresses across and along the weld be \sigma_{x^{\prime}}  and  \tau_{x^{\prime}y^{\prime}}  \text{Angle between}  \sigma_{x^{\prime}}  and  \sigma_1=20^{\circ}. Using Eqs (2.1) and (2.2),

\sigma _{x^{\prime}}=\frac{\sigma _x+\sigma _y}{2}+\frac{\sigma _x-\sigma _y}{2}\cos 2\theta -\tau _{xy}\sin 2 \theta           (2.1b)

\tau _{x^{\prime}y^{\prime}}=\frac{\sigma_x- \sigma_y}{2}\sin 2\theta +\tau _{xy}\cos 2\theta                  (2.2)

\sigma_{x^{\prime}}=\frac{40+80}{2}+\frac{40-80}{2} \cos 40^{\circ} = 44.68 MPa (tension)

\tau_{x^{\prime}y^{\prime}}  =\frac{40-80}{2} \sin 40^{\circ} = -12.86 MPa (Anticlockwise)

(b) Spherical cap:

The stress in spherical cap is same in all directions due to symmetry. A section of a sphere along any diameter will be similar to the transverse section of the cylinder in Fig. 2.20.

∴     \sigma_1=\sigma_2=\frac{p r}{2 t}=\frac{0.8 \times 800}{2 \times 10}=32  MPa

Shear stress in the plane of the sphere is zero. The shear stress on the walls of the vessel is greater if third dimension is also considered.

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