Question 18.14: (Modified from McAvoy, 1983). A decanter shown in Fig. E18.1...

(Modified from McAvoy, 1983). A decanter shown in Fig. E18.14 is used to separate a feed that consists of two completely immiscible liquids, a light component and a heavy component. Because of the large difference in their densities, the two components form separate liquid phases very rapidly after the feed enters the decanter. The decanter is always full of liquid. The level of the interface I between the two liquid phases is measured by a DP cell. Each liquid flow rate can be adjusted by using a control valve, which is connected to a standard PI controller. The control valve equations relate flow rates, pressures, and controller output signals \left(m_{1}, m_{2}, m_{3}\right):

\begin{aligned}&F_{1}=m_{1}\left(P_{0}-P_{1}\right) \\&F_{2}=m_{2}\left(P_{1}-P_{2}\right) \\&F_{3}=m_{3}\left(P_{1}-P_{3}\right)\end{aligned}

Using the following information, propose a pairing of controlled and manipulated variables for a conventional multiloop control configuration based on physical arguments. It is not necessary to calculate a RGA.

Available Information

(a) Pressures P_{0} and P_{2} are constant:

P_{0}=250  psi \quad P_{2}=30  psi

(b) The feed composition can vary. The nominal value is w_{H}=0.99, where w_{H} is the weight fraction of the heavy component.

(c) The densities of the pure components are

\rho_{H}=9  lb / gal \quad \rho_{L}=3  lb / gal

(d) At the nominal steady state,

F_{1}=2093  gal / min , \quad F_{2}=60  gal / min , \quad P_{1}=180  psi

(e) The transmitters and control valves have negligible dynamics compared to the process dynamics.

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In this case, an RGA analysis is not needed. The manipulated and controlled variables are:

Controlled variables: \quad F_{1}, P_{1} and I

Manipulated variables: m_{1}, m_{2}, m_{3}

Basically, the pairing could be done based on dynamic considerations, so that the time constants and dead times in the response must be as low as possible.

The level of the interface ” P ‘ may be easily controlled with m_{3} so that any change in the set-point is controlled by opening or closing the valve in the bottom of the decanter.

The manipulated variable m_{1} could be used to control the inflow rate F_{1}. If F_{1} is moved away from its set-point, the valve will respond quickly to control this change.

The decanter overhead pressure P_{1} is controlled by manipulating m_{2}. That way, pressure changes will be quickly treated. This control configuration is also used in distillation columns.

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