A full journal bearing operating under a steady load has the following specifications:
journal diameter = 60 mm
bearing length = 60 mm
radial load on bearing = 2.8 kN
journal speed = 1020 rpm
radial clearance = 0.05 mm
viscosity of oil =80 \times 10^{-9} N·s/mm²
density of oil = 860 kg/m³
specific heat of oil = 1.76 kJ/kg·°C
Using Raimondi and Boyd data given in the table, determine
(i) Sommerfeld number
(ii) power loss in friction
(iii) temperature rise if heat is generated entirely carried by oil
(iv) minimum film thickness, and its location.
(i) Sommerfeld number
S=\left(\frac{\mu N^*}{p}\right)\left(\frac{r}{C_r}\right)^2=\left(\frac{80 \times 10^{-9} \times 17}{0.778}\right)\left(\frac{30}{0.05}\right)^2=0.629
N^*=\frac{1020}{60}=17 \mathrm{~rps}
p=\frac{W}{L D}=\frac{2800}{60 \times 60}=0.778 \mathrm{~MPa}
From the table, corresponding to S = 0.629 = 0.63 (This table is given in the paper)
\frac{r}{C_r} f= coefficient of friction variable = CFV = 12.8
f=\frac{12.8 \times 0.05}{30}=0.02133
(ii) Power loss in friction
H_f=f W \times V=f W\left(\frac{\pi D N}{60,000}\right)=0.02133 \times 2800\left(\frac{\pi \times 60 \times 1020}{60,000}\right)=191.41 \mathrm{~W}
(iii) Temperature rise, from the table
\text { Flow variable }=\mathrm{FV}=\frac{Q}{r C_r N^* L}=3.59
\text { Temperature rise variable }=\frac{\rho C_p \Delta T}{p}=\frac{860 \times 1760 \Delta T}{p} \text { and } p \text { must be in } \mathrm{N} / \mathrm{m}^2
From Eq. (21.62)
\frac{\rho C_p \Delta T}{p}=\frac{f\left(\frac{r}{C_r}\right)}{\left(\frac{Q}{r C_r N^* L}\right)}(4 \pi) (21.62)
\frac{\rho C_p \Delta T}{p}=\frac{f\left(\frac{r}{C_r}\right)}{\left(\frac{Q}{r C_r N^* L}\right)}(4 \pi)=\frac{\mathrm{CFV}}{\mathrm{FV}} \times 4 \pi=\frac{12.8}{3.59} \times 4 \pi=44.81
\Delta T=\frac{44.81 \times p}{\rho C_p}=\frac{44.81 \times 0.778 \times 10^6}{860 \times 1760}=23.03^{\circ} \mathrm{C}
(iv) Minimum film thickness
\frac{h_0}{C_r}=0.8
Minimum oil film thickness is
h_0=0.8 \times 0.05=0.04 \mathrm{~mm}
Location is \phi=74.02^{\circ}
Attitude \varepsilon | \frac{h_0}{C_r} | S | \phi | \frac{r}{C_r} f | \frac{Q}{r C_r N^* L} | \frac{Q_s}{Q} | \frac{p}{p_{\max }} |
0 | 1 | 00 | 85 | ∞ | π | 0 | – |
0.1 | 0.9 | 1.33 | 79.5 | 26.4 | 3.37 | 0.15 | 0.54 |
0.2 | 0.8 | 0.63 | 74.02 | 12.8 | 3.59 | 0.28 | 0.529 |
0.4 | 0.6 | 0.264 | 63.10 | 5.79 | 3.99 | 0.497 | 0.484 |