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Question 8.6: A panelboard for a commercial building is supplied by a 250 ......

A panelboard for a commercial building is supplied by a 250 \ ft, four-wire, 480Y/277 \ V,
three-phase feeder. The panel has the following loads:
• A lighting system of a total power of 55 \ kVA with a power factor of 0.90
• A 5 \ kVA resistive heater with a power factor of 1.0

Determine:
(a) The size of the feeder and conduit using THW copper conductors (use the ampacity criterion only).

(b) The voltage drop in the feeder. (Assume a steel conduit.)
(c) The size of the feeder and conduit if a limit for the voltage drop is set to be 1% and the feeder should be able to handle a symmetrical short-circuit current is 35,000 \ A. A circuit breaker is used to protect the feeder.

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(a) Size of feeder based on ampacity:
The calculations are summarized in Table 8.3 using the complex power (power triangle) calculation method to account for the effect of power factors for all the loads.
The total demand load is then 73.29 \ kVA with a power factor of 0.913.
The demand current is calculated:

I_L=73,290 \ VA/(1.732*480)=88.2 \ A

so use #3 THW (Cu) (refer to Table 6.1).
For the conduit, use 11/4-in (refer to Table 6.11).

(b) From Table 6.7, the VD_{L-N}=(0.300+0.196)/2 \ V/1000 \ A-ft for \# 3 \ THW(Cu),
pf = 0.90, and steel conduit. Thus, VD_{L-N}=0.248*I_L*250 \ ft/1000. The actual load is I_L=59538/(1.732*480)=71.6 \ A
VD_{L-N}=0.248*71.6*250 \ ft/1000=4.44 \ V or VD(\%)=4.44/277=1.6\%

(c) Size of feeder taking into account the three criteria (ampacity, short-circuit, and voltage drop):

Ampacity: Based on (a)I=88.2\ A the size of the feeder should be \# 3 \ THW(Cu), as noted in Table 6.1

Table 6.11 indicates, for four wires, the size of the conduit is 1.25”
Short-circuit: Figure 6.7 indicates for Isc, asym = 1.3 * 35,000 = 45,500 A and θ = 2
cycles, the size of the feeder should be: \# 3/0 \ THW(Cu)
Table 6.11 indicates, for four wires, the size of the conduit is 2”

Voltage drop: For VD=1\%,VDL-N=0.01*277-V=2.77 \ V

Since A-ft=71.6*250=17.9*10^3 \ A-ft, VD/1000 \ A-ft=2.77/17.9=0.155

From Table 6.7, for the steel conduit, pf = 0.9, and copper wires,
the size of the feeder should be #1/0 THW (Cu)
Table 6.11 indicates, for 4 wires, the size of the conduit is 2”
Thus, the size of the feeder is 2”C- 4 # 3/0 THW (Cu)

TABLE 6.1

Ampacities for Insulated Conductors Rated 0–2000 V in Free Air

Tamperature Rating of Conductor
60°C (140°F) 75°C (167°F) 90°C (194°F) 60°C (140°F) 75°C (167°F) 90°C (194°F)
 Size AWG or kcmil Types TW,UF Types RHW, THHW, THW, THWN, XHHW, USE, ZW Types TBS, SA, SIS, FEP, FEPB, MI, RHH, RHW-2, THHN, THHW, THW-2,THWN-2, USE-2, XHH, XHHW, XHHW-2, ZW-2 Types TW,UF Types RHW, THHW, THW, THWN, XHHW, USE Types TBS, SA, SIS, THHN, THHW, THW-2, THWN-2, RHH, RHW-2, USE-2, XHH, XHHW, XHHW-2, ZW-2  Size AWG or kcmil
Copper

 

Aluminum or Copperclad Alum
18 14
16 18
14^a 20 20 25
12^a 25 25 30 20 20 25 12^a
10^a 30 35 40 25 30 35 10^a
8 40 50 55 30 40 45 8
6 55 65 75 40 50 60 6
4 70 85 95 55 65 75 4
3 85 100 110 65 75 85 3
2 95 115 130 75 90 100 2
1 110 130 150 85 100 115 1
1/0 125 150 170 100 120 135 1/0
2/0 145 175 195 115 135 150 2/0
3/0 165 200 225 130 155 175 3/0
(Continued)

TABLE 6.1 (Continued)

Ampacities for Insulated Conductors Rated 0–2000 V in Free Air

Tamperature Rating of Conductor
60°C (140°F) 75°C (167°F) 90°C (194°F) 60°C (140°F) 75°C (167°F) 90°C (194°F)
 Size AWG or kcmil Types TW,UF Types RHW, THHW, THW, THWN, XHHW, USE, ZW Types TBS, SA, SIS, FEP, FEPB, MI, RHH, RHW-2, THHN, THHW, THW-2,THWN-2, USE-2, XHH, XHHW, XHHW-2, ZW-2 Types TW,UF Types RHW, THHW, THW, THWN, XHHW, USE Types TBS, SA, SIS, THHN, THHW, THW-2, THWN-2, RHH, RHW-2, USE-2, XHH, XHHW, XHHW-2, ZW-2  Size AWG or kcmil
Copper Aluminum or Copperclad Alum
4/0 195 230 260 150 180 205 4/0
250 215 255 290 170 205 230 250
300 240 285 320 190 230 255 300
350 260 310 350 210 250 280 350
400 280 335 380 225 270 305 400
500 320 380 430 260 310 350 500
600 355 420 475 285 340 385 600
700 385 460 520 310 375 420 700
750 400 475 535 320 385 435 750
800 410 490 555 330 395 450 800
900 435 520 585 355 425 480 900
1000 455 545 615 375 445 500 1000
1250 495 590 665 403 485 545 1250
1500 520 625 703 435 520 585 1500
1750 545 650 735 455 545 615 1750
2000 560 665 750 470 560 630 2000
(Continued)

 

TABLE 6.1 (Continued)

Ampacities for Insulated Conductors Rated 0–2000 V in Free Air

Tamperature Rating of Conductor
90°C (194°F) 75°C (167°F) 60°C (140°F) 90°C (194°F) 75°C (167°F) 60°C (140°F)
 Size AWG or kcmil Types TBS, SA, SIS, THHN, THHW, THW-2, THWN-2, RHH, RHW-2, USE-2, XHH, XHHW, XHHW-2, ZW-2 Types RHW, THHW, THW, THWN, XHHW, USE Types RHW, THHW, THW, THWN, XHHW, USE, ZW Types TBS, SA, SIS, FEP, FEPB, MI, RHH, RHW-2, THHN, THHW, THW-2,THWN-2, USE-2, XHH, XHHW, XHHW-2, ZW-2 Types TW,UF Types TW,UF  Size AWG or kcmil
Aluminum or Copperclad Alum Copper
Correction Factors
Ambient Temp (°F) For Ambient Temperatures Other Than 30°C (86°F),Multiply the Allowable Ampacities Shown Above by the Appropriate Factor Shown Below Ambient Temp.(°C)
70-77 1.04 1.05 1.08 1.04 1.05 1.08 21-25
78-86 1.00 1.00 1.00 1.00 1.00 1.00 26-30
87-95 0.96 0.94 0.91 0.96 0.94 0.91 31-35
96-104 0.91 0.88 0.82 0.91 0.88 0.82 36-40
105-113 0.87 0.82 0.71 0.87 0.82 0.71 41-45
114-122 0.82 0.75 0.58 0.82 0.75 0.58 46-50
123-131 0.76 0.67 0.41 0.76 0.67 0.41 51-55
132-140 0.71 0.58 0.71 0.58 56-60
141-158 0.58 0.33 0.58 0.33 61-70
159-176 0.41 0.41 71-80
Note: This table is adapted from NEC-2014 Table 310.15(B)(16)(NEC,2014)
^a For branch circuits rated 15-A,20-A,and 30-A, conductors of at least respectively ,14, 12, and 10 AWG should be used

TABLE 6.7
Cross-Sectional Areas for Conduits Associated with 40% Fill

PVC in.² (mm²) IMT Conduit in.² (mm²) EMT Conduit in.²(mm²) Trade Conduit Size
0.087 (56) 0.137 (89) 0.122 (78) ½
0.164 (105) 0.235 (151) 0.213 (137) ¾
0.275 (178) 0.384 (248) 0.346 (222) 1
0.495 (320) 0.659(425) 0.598 (387) 1^1/4
0.684 (442) 0.890 (573) 0.814 (526)
1.150 (742) 1.452 (937) 1.342 (866) 2
1.647 (1064) 2.054 (1323) 2.343 (1513)
2.577 (1660) 3.169 (2046) 3.538 (2280) 3
3.475 (2243) 4.234 (2729) 4.618 (2980)
4.503 (2907) 5.452 (3490) 5.901 (3808) 4
Note: This table is adapted from NEC-2014 Table 4, Chapter 9 (NEC, 2014).

TABLE 6.11
NEC Minimum Loads for General Lighting for Select Occupancy Types

General Lighting Load Occupancy Type
VA/ft² VA/m²
1.0 11.0 Auditoriums
3.5 39.0 Banks^a
1.0 11.0 Churches
2.0 22.0 Court rooms
3.0 33.0 Dwelling units^b
2.0 22.0 Hospitals
2.0 22.0 Hotels and motels (rooms without cooking appliances)
1.5 17.0 Lodge rooms
3.5 39.0 Office buildings^a
2.0 22.0 Restaurants
3.0 33.0 Schools
3.0 33.0 Storesc
0.25 3.0 Warehouses for storage
0.50 6.0 Other spaces such as halls, corridors, stairways, and closets
Note: This table is adapted from NEC-2014 Table 220.12 (NEC, 2014). ^a For banks and office buildings, the larger loads estimated the values in this table and those estimated values based on actual connected lighting fixtures and recep tacles should be utilized in the design specifications.

^b  For dwellings, refer to Chapter 5 for more details on the design specifications for branch circuits and service entrance feeders.

^c For stores, additional show windows loads can be estimated using 200 VA/0.30 m (1 ft).

TABLE 8.3
Calculation of the Demand Load for Panel Feeder of Example 8.6

Demand Load DF Connected Load PF kVA Loads
61.88 + j29.97 1.25 49.5 + j23.97 0.90 55 Lighting
5.0 + j0.0 1.0 5.0 + j0.0 1.00 5.0 Heater
66.88 + j29.97 54.5 + j23.97 Total
6.7

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