Petrol of sp. gravity 0.7 and kinematic viscosity of 0.417 × 10^{–6} m²/s flows through a smooth pipe of 250 mm ID. The pipe is 800 m long. The pressure difference between the ends is 0.95 bar. Determine the flow rate.
In this case the determination off involves the velocity as the Reynolds number depends on velocity. The flow rate depends on velocity. A trial solution is necessary. So a value of f = 0.02 is first assumed.
Pressure difference = 0.95 bar or 0.95 × 10^{5} N/m². Converting the same to head of fluid,
0.95 × 10^{5}/700 × 9.81 = 13.834 m of petrol column.
13.834 = (fLu²/2gD) + (u²/2g)
= [(0.02 × 800 × u²)/(2 × 9.81 × 0.25)] + u²/2 × 9.81
= (3.26 + 0.051)u²
∴ u = 2.045 m/s.
Now Re = uD/v = 2.045 × 0.25/0.417 × 10^{–6} = 1.226 × 10^{6}
Ref. section 7.11, eqn 7.11.12,
\mathrm{1}/\sqrt{f}\;=\mathrm{1.8}\;\mathrm{log}\;\mathrm{Re}-\mathrm{1.5186} (7.11.12)f = 0.0032 + (0.221/Re^{0.237}) = 0.01117
or 1/\sqrt{f} = 1.8. \log Re – 1.5186 ∴ f = 0.01122
so the value 0.02 is on the higher side. Now using the value 0.01117,
13.834 = [0.01117 × 800 × u²)/(2 × 9.81 × 0.25)] + [u²/(2 × 9.81)]
= 1.8727 u²
∴ u = 2.7185 m/s, Re = 2.7185 × 0.25/0.417 × 10^{–6} = 1.63 × 10^{6}
f = 0.1065.
This is nearer the assumed value and further refinements can be made by repeating the procedure.
Flow rate = 2.7185 × π × 0.25²/4 = 0.1334\ \mathrm{m³/s} = 93.4\ \mathrm{kg/s}